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Horizon Fitness Perfect Binder BQ-260, Руководство пользователя

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I

BOOK BINDER

BOOK BINDER

060404/BQ260/06E/DV

UM202001-06

Important Information

- This manual is designed to help you to install, operate and maintain Perfect Binder BQ-

260/260L. Read, understand and keep this manual in a safe and convenient place.

- Do not operate BQ-260/260L until you read and understand the instructions in this

manual.

- Horizon International Inc. shall not be liable for incidental consequential damages result-

ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and

performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-

lated to another language without the prior written consent of Horizon International Inc.

BQ-260/260L

Содержание Perfect Binder BQ-260

Страница 1: ...tial damages result ing from improper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environmental specifications for the product Horizon Internatio...

Страница 2: ...l injury will result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instruction in this manual and warning labels on the machine are the...

Страница 3: ...lling Place 10 2 1 2 Installing BQ 260 10 2 1 3 Releasing Transport Lock Nut 11 2 1 4 Connecting Power Cord 12 3 Before Starting Operation 3 1 Safety Device Function Check 13 3 1 1 Stop Button 13 3 1...

Страница 4: ...djustment 43 6 1 2 Cover Position Register Block Installation 45 6 1 3 Small Cover Stopper Installation 46 6 1 4 Shooter Attachment 47 6 2 To Increase Glue Film Thickness 48 6 2 1 Spacer Plate Attachm...

Страница 5: ...9 1 3 Descriptions and Functions of Operation Panel 69 9 1 4 Tools and Accessories 70 9 2 Set Up and Operation 71 9 2 1 Cover Piling 71 9 2 2 Open Close of Sucker Valve 72 9 2 3 Cover Feeder Position...

Страница 6: ...VI This page is intentionally left blank...

Страница 7: ...1 1 Machine Parts Descriptions 1 Machine Parts Descriptions 1 1 General View of BQ 260 2 1 2 Control Panel 3 1 3 Operation Panel 5 1 4 Accessories and Tools 6 1 5 Accessory Tools 7...

Страница 8: ...1 Machine Parts Descriptions 1 1 General View of BQ 260 Nipping Unit Control Panel Milling Unit Melt Tank Unit Vertical Stacking Section Cover Feeding Unit Option Level Plate Safety Cover Clamper Uni...

Страница 9: ...hree different modes With milling binding mode Signature binding mode and Pad binding mode can be selected 7 Trouble Monitor Please refer to next page 8 Milling Mode Select Switch Used to select milli...

Страница 10: ...ments with milling binding mode and signature bind ing mode In with milling binding mode nipper plate raises at first and then front and back nipper jaws nip stock So this binding mode is suitable for...

Страница 11: ...of binding When reset button is set at far side number in counter can not be reset 2 Level Plate Button Used to open and reset level plate manually when level plate switch is set at manual operation m...

Страница 12: ...10 5 kg 12 Mount Base with Leveling Bolt 3 sets 13 Chute for small book 1 pc 6 Drain for Glue Replacement 1 pc 7 Dust Bag 1 pc 8 Milling Cutter 1 pc 9 Grease 1 pc Large 1 pc Normal 1pc 4 Clamper Suppo...

Страница 13: ...ner 13 17 mm 1 pc 4 Box Wrench 30 mm 1 pc 5 Special Wrench 1 pc 1 Screw Driver 1 pc 2 Spanner 30 mm 1 pc 6 Allen Wrench 2 5 3 4 5 6 mm 1 pc of each 7 Roughening Cutter Height Gauge 1 pc Check all tool...

Страница 14: ...8 1 Machine Parts Descriptions This page is intentionally left blank...

Страница 15: ...9 2 Installation Instructions 2 Installation Instructions 2 1 Installation Instructions 10...

Страница 16: ...k nuts on 3 leveling bolts Mount Leveling Bolt 120 mm This section shows condition of installing place for BQ 260 WARNING Weights of BQ 260 is about 500 kg Pay attention enough to transportation BQ 26...

Страница 17: ...main power or breaker in your shop 4 Attach power cord to 3 phase power source Main Switch Blue Brown 3 Phase Black Height Adjust Bolt Melt Tank lock nut is installed to prevent melt tank moving up an...

Страница 18: ...tter watch ing the rotating milling cutter from above Check the rotating direction of the milling cutter The milling cutter should rotate counter clockwise 12 If the milling cutter rotates clockwise s...

Страница 19: ...13 3 Before Starting Operation 3 Before Starting Operation 3 1 Safety Device Function Check 14 3 2 Every Day Check Up 18...

Страница 20: ...ile clamper is moving Moving clamper can cause severe personal injury 1 Pull up stop button LED on monitor for stop button turns off 2 Set nipping mode select switch to center position to select pad b...

Страница 21: ...top in a moment even if stop button is depressed turn off main power and call your local dealer 5 Move clamper to home position Pull up stop button Depress start button to move clamper to its original...

Страница 22: ...nitor for stop button turns off 2 Set nipping mode select switch to center position to select pad binding mode Pad binding lamp on control panel turns on to indicate that pad binding is selected 3 Sel...

Страница 23: ...ty cover is opened turn off main power and call your local dealer 5 Move clamper to home position Close safety cover Depress start button to move clamper to its original position Clamper will stop ove...

Страница 24: ...e than Red Line on melt tank glue level scale NOTE Check glue level when glue is melted 1 When glue lower limit mark in melt tank appears glue level is not enough for bind ing NOTE See 7 1 Glue Supply...

Страница 25: ...to nipper plate and nipper jaws NOTE See 7 2 1 Nipping Plate and Nipper Jaw Clean Up Page 55 when you clean nipper unit 3 2 Every Day Check Up 3 2 3 Nipper Unit Check Nipper Plate Nipper Plate Dust Ba...

Страница 26: ...20 3 Before Starting Operation This page is intentionally left blank...

Страница 27: ...60 4 Set Up BQ 260 4 1 Nipper Unit Set Up 21 4 2 Clamper Unit Set Up 26 4 3 Milling Unit Set Up 27 4 4 Vertical Stacker Unit Set Up 29 4 5 Melt Tank Unit Set Up 30 4 6 Operation Switches Set Up 32 4 7...

Страница 28: ...nk is heated up around 200 C High tem perature can cause severe skin burn 1 Select either with milling or without milling binding mode by nipping mode select switch Near Side for signature binding Far...

Страница 29: ...be used for setting up clamper 10 Slightly turn nipping width adjusting knob counterclockwise to release the stock Nipping width adjusting knob must be turned back clockwise to secure the adjusted wid...

Страница 30: ...t is at lower position 3 Hold handles on safety cover with both hands and open safety cover 4 Prepare one cover sheet and mark center point inside both edges of cover sheet 5 Loosen two fix knobs for...

Страница 31: ...is adjusted 9 Slide movable cover guide against cover to fix cover position And then fasten fix knobs for movable cover guide NOTE Clearance between cover and movable cover guide must be less than 0...

Страница 32: ...rmly 6 Close safety cover NOTE Attach book guide Accessory on safety cover when longer stock is placed Thinner book binding on clamper Thicker book binding on safety cover Select guide large or small...

Страница 33: ...ck thickness 4 Place stock in stock thickness caliper NOTE Use stock which will be bound 5 Hold holder on stock thickness caliper and push it to stock so that caliper guides hold stock 6 Fasten two lo...

Страница 34: ...ointer Bar Fix Screw Scale Milling Depth Adjusting Bolt Safety Cover Stop Button 1 Depress stop button 2 Open safety cover 3 Loosen lock screw on milling depth adjusting bolt with allen wrench 6 mm 4...

Страница 35: ...29 4 Set Up BQ 260 This section shows how to adjust vertical stacker 1 Push stopper on vertical stacker unit fully inside 4 4 Vertical Stacker Unit Set Up Stopper...

Страница 36: ...5 Melt Tank Unit Set Up Necessary Tool Allen Wrench 5 mm Melt Tank Cover WARNING Depress stop button before adjusting melt tank Ware gloves on your hands when you set up melt tank unit Melt tank is h...

Страница 37: ...ure adjust knob to select glue temperature NOTE Unit for temperature used on glue tempera ture indicator is centigrade degree Standard temperature for glue is 180 degrees Glue applied on book spine wi...

Страница 38: ...de Without milling binding Signature binding Center Pad binding without cover 2 Set nipping time Turn nipping time control knob and nipping delay time control knob fully counterclockwise 3 Select cove...

Страница 39: ...monitor is off NOTE When cover is not fed properly on nipping unit and LED for cover on monitor is on set up cover so that cover edge touches to stop per 3 True up stock and insert stock into clamper...

Страница 40: ...start button Confirm that lamp on start button is on and then depress start button Clamper will start for binding and returns to its home position start position after binding 6 Confirm that book is e...

Страница 41: ...will turn off and milling cutter start rotating Blower pump will start at same time and dust bag swells with air 3 2 When without milling mode is selected lamp in milling start button will not be on 4...

Страница 42: ...36 4 Set Up BQ 260 This page is intentionally left blank...

Страница 43: ...37 5 Operation Procedure 5 Operation Procedure 5 1 With Cover Binding Operation 38 5 2 Pad Binding 39...

Страница 44: ...start button is not necessary to depress 3 True up stock and insert stock into clamper Left side of stock must touch register shaft in clamper NOTE Left side of stock must be register side Spine of s...

Страница 45: ...er lowered melt tank unit Cover for next binding is fed on nipping unit at same time 6 Stock is released from clamper and falls into vertical stacker unit 5 2 Followings are process of binding with ou...

Страница 46: ...ss mill ing start button 3 True up stock and insert stock into clamper Left side of stock must touch register shaft in clamper NOTE Left side of stock must be register side Spine of stock must face do...

Страница 47: ...stopped over nipping unit for several seconds to dry glue 5 Stock is transported to home position through over lowered melt tank unit 6 Stock is released from clamper 5 2 Followings are process of pad...

Страница 48: ...42 5 Operation Procedure This page is intentionally left blank...

Страница 49: ...43 6 Special Binding Method 6 Special Binding Method 6 1 Small Size Binding 44 6 2 To Increase Glue Film Thickness 48 6 3 To Adjust Finish Condition of Spine 52...

Страница 50: ...t fall removed register bar while it is removed 3 Fix register shaft with special wrench on position indicated in drawing 6 1 Small Size Binding 6 1 1 Register Shaft Position Adjustment Clamper Specia...

Страница 51: ...x cover position register blocks so that it is parallel with nipper jaw edge Fix cover position register blocks so that screw comes at center of groove The blocks can be slid right and left within 10...

Страница 52: ...s if cover sheet is always placed Confirm whether cover is fed properly on nipper unit before you start binding Cover must be fed manually when small cover stopper is mounted on cover stopper 6 Close...

Страница 53: ...ut stopper on vertical stacker unit fully to near side 3 Hung shooter on holes on stacker 4 Keep stopper at the near side position Stop Button Stopper This section shows how to install shooter when sp...

Страница 54: ...TE Depress level plate control button when lamp on start button does not turn on 6 2 To Increase Glue Film Thickness 6 2 1 Spacer Plate Attachment Stop Button Start Button LED for Stop Button Milling...

Страница 55: ...button when clamper reaches to nipping section 8 Confirm level plate is clean NOTE If it is not clean see 7 2 2 Level Plate Clean Up Page 56 and clean level plate 9 Loosen three screws on level plate...

Страница 56: ...button on monitor turns off 12 Depress start button to move clamper its original position 13 Depress level plate button once to reset level plate Start lamp will turn on to indicate level plate is re...

Страница 57: ...ckwise to insert it under stopper Confirm spacer is inserted under stopper completely and then fasten fix screw with screw driver 6 Loosen melt tank up down screw with Allen wrench 7 Close melt tank c...

Страница 58: ...unit to the front side to provide access space under nipping unit 2 Turn adjust bar to the required direction with spanner 17 cm 3 Make sure of the finish condition by test binding After that set cove...

Страница 59: ...53 7 After Binding Finish 7 After Binding Finish 7 1 Glue Supply 53 7 2 Clean Up While Power On 55 7 3 Clean Up after Power Off 58 7 4 Clean Up after Power Off 59...

Страница 60: ...igh temperature can cause severe skin burn Depress emergency stop switch before supplying glue Melt Tank Cover Melt Tank Glue Supply Area 1 Open malt tank cover 2 Place glue on supply area in melt tan...

Страница 61: ...close safety cover and de press nipping unit up down button once to lower nipping unit When nipping unit is at lower position five screws on nipping unit appear 4 Wipe off dust such as glue or paper d...

Страница 62: ...dly touch melt tank which is heated up to around 200 degrees High temperature can cause severe skin burn Necessary Tool Cloth 1 Pull up stop button 2 Select pad binding mode Set nipping mode select sw...

Страница 63: ...en if stop button is depressed for about 30 seconds 4 Clean level plate with cloth 5 Pull up stop button 6 Depress start button to return clamper to home position 7 Depress level plate control button...

Страница 64: ...from dust bag 2 Knot strings of dust bag on exhaust duct on BQ 260 7 3 Clean Up after Power Off 7 3 1 Dust Bag Clean Up Dust Bag Strings Stacker Exhaust Duct Stacker must be cleaned after power off 1...

Страница 65: ...pen safety cover 2 Hold holder on front milling guide and pull front milling guide fully to near side 3 Clean paper dust on milling unit surface with vacuum cleaner 4 Close safety cover WARNING Do not...

Страница 66: ...ental touch on warm melt tank unit 1 Open safety cover 2 Clean gluing length sensor with soft cloth or brush 3 Close safety cover after cleaning Glue Length Sensor Cover Stopper Cover Stopper Sensor C...

Страница 67: ...61 8 maintenance 8 Maintenance 8 1 Once A Month 62 8 2 As Required 63...

Страница 68: ...ed parts of melt tank unit with a supplied melt tank chain oil This section shows required maintenance once in a month Lubrication Points 8 1 2 Greasing on Clamper Rail 1 Wipe off all dust on clamper...

Страница 69: ...personal injury Necessary Tools Double ended Spanner 13 mm Allen Wrench 4 mm Thick Cloth 1 Turn off main power 2 Access to milling cutter Open safety cover Remove spring on white cutter guard from hoo...

Страница 70: ...lling cutter Ware gloves on your hands when roughening cutter is replaced Cutter will cause severe personal injury Necessary Tools Allen Wrench 5 mm Thick Cloth 1 Turn off main power 2 Access to rough...

Страница 71: ...ning cutter is reversible parts 7 Install new or reversed roughening cutter Push down roughening cutter with thick cloth and fix lock screw Place roughening cutter height gauge over roughening cutter...

Страница 72: ...s 200 C It can cause sever skin barn NOTE Glue can only be drained when it is melted 1 Melt glue Turn on main power and wait until LED for melt tank on monitor turns off 2 Attach glue drain Remove mel...

Страница 73: ...llation of Suction Cover Feeder CF 260 9 Installation of Suction Cover Feeder CF 260 Optional Equipment 9 1 Before You Begin 68 9 2 Set Up and Operation 71 9 3 Trouble Shooting 76 9 4 Installation of...

Страница 74: ...el Front Guide Back Guide Side Guide Table Height Adjusting Knob Skew Adjusting Knob Power Switch Model Name CF 260 Maximum Cover Size 500 380 mm 19 7 x 15 Minimum Cover Size 260 180 mm 10 2 x 7 1 Cov...

Страница 75: ...ion after one cycle Table Down Button This button is used to lower table and to stop raising table Table Up Button This button is used to raise table and to stop lowering table Sucker Bar Inching Butt...

Страница 76: ...gin 9 1 4 Tools and Accessories Support Plate S A933418 00 1 pc Sucker Close Open Tool 1 pc 4010658 00 Adapter A303401 00 1 pc Back Guide M032433 00 1 pc Cover M032435 00 1 pc Sucker M014852 02 14 pcs...

Страница 77: ...ers before piling Wavy or curled cover will cause inferior feeding such as misfeed Do not pile covers more than 10 cm 4 Place back guide at right corner of cover on table 5 Press table up button Table...

Страница 78: ...feeder set up according to cover size 1 Set up nipper referring to 4 1 Nipper Unit Set Up page 22 2 Make sure that nipper is at lower posi tion 3 Place one cover on nipper 4 Turn table forward backwa...

Страница 79: ...cleaner 1 Loosen fix screws on feed support roller cleaners and cover feeding supporter 2 Place support roller cleaner so that pad is placed on roller and the other end is placed under fix screw And...

Страница 80: ...djustment knob 4 Try feeding covers a few times When covers are fed smoothly leave only one cover on nipper and start binding 9 2 7 Cover Piling This procedure shows the cover piling during your bindi...

Страница 81: ...Power Switch Table Turn power switch off after finishing binding 1 Press table down button Table lowers and stops at lowest position 2 Remove cover from table 3 Turn power switch off 9 2 Set Up and O...

Страница 82: ...2 2 Open Close of Sucker Valve page 72 Countermeasure 2 Move suction air adjusting ring to the right and close valve slit Cause 2 Sheet separator is coming out too much Countermeasure 1 Adjust sheet s...

Страница 83: ...cover Countermeasure 1 Adjust sheet separator adjusting lever so that sheet separator come out more to cover side Cause 3 Table height is too high Countermeasure 1 Lower table by turning table height...

Страница 84: ...260 5 Remove front cover WARNING When removing front cover do not insert your hands or fingers into inside of machine Moving parts may cause severe personal injury 6 Connect power cord with 3 phase el...

Страница 85: ...79 10 Installation of Friction Cover Feeder CF 220 10 Installation of Friction Cover Feeder CF 220 Optional Equipment 10 1 CF 220 Accessories 80 10 2 Set Up 81 10 3 Installation of CF 220 88...

Страница 86: ...80 10 Installation of Friction Cover Feeder CF 220 10 1 CF 220 Accessories Feed Cover 1 pc Cover Feed Roller 2 pcs Feed Roller Cleaner 2 sets Cover Feeding Supporter 1pc Support Bar 1 pc...

Страница 87: ...aw Support plate must project over 20 mm from front nipper jaw NOTE Support plate is used as a bridge between cover feeder unit and nipper unit Lock Knobs Cover Feeder Handle Cover Stock Support Plate...

Страница 88: ...r unit so that far side edge touches cover stopper 8 Turn cover feeder handle to provide 2 to 3 mm distance between cover edge and feed support roller 9 Fasten lock knobs for cover feeder unit firmly...

Страница 89: ...er table so that left edge of cover slightly touch cover guide NOTE Register side of cover must be placed left side when cover stock is placed on feeder table 14 Slide right cover guide to left to tou...

Страница 90: ...clip 3 Place cover on nipper unit so that far side edge touches cover stopper 4 Place support plate on nipper unit so that edge of support plate is positioned 10 mm inside of cover 10 2 Set Up 10 2 2...

Страница 91: ...er Feeder CF 220 5 Turn cover feeder handle to adjust clearance between cover edge and transport roller 2 to 3 mm 6 Fasten lock knobs for cover feeder unit 10 2 Set Up Lock Knobs Cover Stock 2 to 3 mm...

Страница 92: ...roller cleaner 1 Loosen fix screws on feed support roller cleaners and cover feeding supporter 2 Place support roller cleaner so that pad is placed on roller and the other end is placed under fix scr...

Страница 93: ...uches cover stopper and feed rollers or two support rollers slightly touch cover edge NOTE When support rollers transport rollers and cover make noise or support rollers transport rollers push cover o...

Страница 94: ...at cover feeder table is hung on four screws Install upper left screw and tighten all five screws firmly 3 Connect cover feeder cable Connect cover feeder cable to BQ 260 power control box 4 Fix side...

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