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Language : 

en  

Revision : 

005  

Page :  

5

 

Low-pressure water 

refilling system 

FNC

 

 

© 2012, Hoppecke Batterie Systeme GmbH, all rights reserved.  

  System Description

 

3.1

  Waterfilling plugs 

 

The plugs used to top up distilled water work 
without  any  moving  parts.  The  water  is 
pumped with a steady flow rate into the top-up 
system and flows into the cells one after the 
other.  In  the  process,  the  air  inside  the  cells 
escapes through the vertical tube. As soon as 
this tube gets submerged when the electrolyte 
reaches the maximum level, air can no longer 
escape and water intake is prevented. 
The waterfilling plug is sealed off from the cell 
with  two  O-rings  so  that  air  may  escape 
through the plug but not directly from the cell. 
This  is  absolutely  necessary  for  the  cell  to 
work.  

 

Figure 1: Waterfilling plugs 

 
 
 
 

 

3.2

  Flame arrestor 

 

Hydrogen and oxygen formed while charging 
are fed through the hose pipes to a central de-
gasification  facility  with  flame  arrestor  and, 
thus,  released  into  the  environment  in  a 
controlled manner. 

 

Figure 2: Flame arrestor 

 

 

Содержание FNC

Страница 1: ...fidential proprietary information The reproduction distribution utilisation or the communication of this document or any part thereof without express authorization is strictly prohibited 2012 Hoppecke...

Страница 2: ...cription 5 3 1 Waterfilling plugs 5 3 2 Flame arrestor 5 3 3 Waterfilling system 6 3 4 Waterfilling cart 7 Filling up the battery with distilled water 8 4 1 Prior to Filling 8 4 2 Filling Operation 9...

Страница 3: ...ctions given in these operating instructions Observe and follow the assembly and installation instructions and make them visibly available at the installation site Only trained personnel may perform w...

Страница 4: ...uffer electric shocks Electrical fires must be extinguished using fire extinguishing powder or carbon dioxide CO2 First Aid Measures Eye contact with the electrolyte Rinse immediately with plenty of w...

Страница 5: ...the vertical tube As soon as this tube gets submerged when the electrolyte reaches the maximum level air can no longer escape and water intake is prevented The waterfilling plug is sealed off from th...

Страница 6: ...quick couplers The topping up procedure may be started using the appropriate button and then runs completely automatically Water is pumped with a steady flow rate into the system starting from the fir...

Страница 7: ...ortability Caution The waterfilling cart must be stored and operated at temperatures 0 C in order to prevent the distilled water from freezing in the tank and inside the carriage It may get damaged ot...

Страница 8: ...ectrolyte levels Refer to the battery system s project specific documentation for instructions Ensure that the battery of the waterfilling cart is charged LED 5 lights up in green colour The storage t...

Страница 9: ...ed the waterfilling cart extracts excess water from the connected hose pipes The filling operation takes a few minutes depending on the number of cells and the water level in the cells Note Avoid over...

Страница 10: ...nished in litres 1 Disconnect the hose pipes from the waterfilling cart at the appropriate quick couplers 2 Reinstall the flame arrestor with the help of the quick couplers 3 Drain the water extracted...

Страница 11: ...e that the hosepipe connecting pieces are not contaminated or do not get damaged Nonetheless if contamination is found clean the relevant components with clean water The hosepipe of the waterfilling c...

Страница 12: ...hose pipes 3 Inserting the new waterfilling plug The waterfilling plug must be inserted straight into the cell It must be possible to slide it in by pressing lightly on it with the ball of the hand Th...

Страница 13: ...mponents The water refilling system consists of the following components Illustration of the components Name Description of the components Waterfilling cart complete 230VAC 414 700 0230 Optional 110VA...

Страница 14: ...nnected to the mains supply The waterfilling cart should be stored and operated only at temperatures 0 C Installation Avoid the hose pipes from getting entangled since the flow rate would otherwise ge...

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