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Language : 

en  

Revision : 

005  

Page :  

11

 

Low-pressure water 

refilling system 

FNC

 

 

© 2012, Hoppecke Batterie Systeme GmbH, all rights reserved.  

  Service and Maintenance  

5.1

  General notes: 

The water refilling system is almost maintenance-free and does not require any intensive 
service. Hence, the system is subjected only to visual inspection. If required, individual 
plugs, hose pipes or fastening material that has become defective may be replaced. 
 
During maintenance, the following points must be attended to: 

  Please take special care to ensure that the hosepipe connecting pieces are not 

contaminated or do not get damaged. Nonetheless, if contamination is found, 
clean the relevant components with clean water. 

  The hosepipe of the waterfilling cart should not get twisted. 

  The tank of the waterfilling cart must always be filled up with a sufficient quantity 

of distilled water (The water quality should conform to IEC EN 60 993). 

  The waterfilling plugs on the battery should not be damaged. Any damaged plug 

must be replaced with a new one. Damaged plugs may lead to overfilling of cells 
and discharge of water and electrolyte. 

 

5.2

  Replacing a waterfilling cart 

 

Figure 8: Cell with waterfilling plug installed

 

 

1.  Pull out the hose pipes 

from the associated 
connecting pieces. 

  

 

 

 

Содержание FNC

Страница 1: ...fidential proprietary information The reproduction distribution utilisation or the communication of this document or any part thereof without express authorization is strictly prohibited 2012 Hoppecke...

Страница 2: ...cription 5 3 1 Waterfilling plugs 5 3 2 Flame arrestor 5 3 3 Waterfilling system 6 3 4 Waterfilling cart 7 Filling up the battery with distilled water 8 4 1 Prior to Filling 8 4 2 Filling Operation 9...

Страница 3: ...ctions given in these operating instructions Observe and follow the assembly and installation instructions and make them visibly available at the installation site Only trained personnel may perform w...

Страница 4: ...uffer electric shocks Electrical fires must be extinguished using fire extinguishing powder or carbon dioxide CO2 First Aid Measures Eye contact with the electrolyte Rinse immediately with plenty of w...

Страница 5: ...the vertical tube As soon as this tube gets submerged when the electrolyte reaches the maximum level air can no longer escape and water intake is prevented The waterfilling plug is sealed off from th...

Страница 6: ...quick couplers The topping up procedure may be started using the appropriate button and then runs completely automatically Water is pumped with a steady flow rate into the system starting from the fir...

Страница 7: ...ortability Caution The waterfilling cart must be stored and operated at temperatures 0 C in order to prevent the distilled water from freezing in the tank and inside the carriage It may get damaged ot...

Страница 8: ...ectrolyte levels Refer to the battery system s project specific documentation for instructions Ensure that the battery of the waterfilling cart is charged LED 5 lights up in green colour The storage t...

Страница 9: ...ed the waterfilling cart extracts excess water from the connected hose pipes The filling operation takes a few minutes depending on the number of cells and the water level in the cells Note Avoid over...

Страница 10: ...nished in litres 1 Disconnect the hose pipes from the waterfilling cart at the appropriate quick couplers 2 Reinstall the flame arrestor with the help of the quick couplers 3 Drain the water extracted...

Страница 11: ...e that the hosepipe connecting pieces are not contaminated or do not get damaged Nonetheless if contamination is found clean the relevant components with clean water The hosepipe of the waterfilling c...

Страница 12: ...hose pipes 3 Inserting the new waterfilling plug The waterfilling plug must be inserted straight into the cell It must be possible to slide it in by pressing lightly on it with the ball of the hand Th...

Страница 13: ...mponents The water refilling system consists of the following components Illustration of the components Name Description of the components Waterfilling cart complete 230VAC 414 700 0230 Optional 110VA...

Страница 14: ...nnected to the mains supply The waterfilling cart should be stored and operated only at temperatures 0 C Installation Avoid the hose pipes from getting entangled since the flow rate would otherwise ge...

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