background image

In  the  event  of  a  power  failure,  the  furnace will fire 

at the  Single  Set Point that you set before starting the 
firing  program. See  "Single  Set  Point  Firing"  to  adjust 
the Single Set Point. 

REFERENCE 

Auto-Tune 

What is Auto-Tune? This is a test that your controller 

runs to fine-tune the firing cycles. Auto-Tune gives your 

controller  the  firing  information  it  needs  about  your 

furnace or kiln to run as efficiently as possible. However, 
it  is  unlikely  that  you  will  ever  need  to 

run 

an  Auto­

Tune. 

1. 

Put  both 

SPRAMP 

and 

SPPROG 

firing  schedules 

on 

DIS. 

See  "Entering  Your  Firing  Schedule  into  the 

Controller"  for instructions. 

2. 

Press 

SET  UP 

until 

ATUNE:SET 

appears.  Press 

FUNC 

until the Function  Mes­

sage 

AT  ENB 

appears  in  the 

bottom of the display. 

3. 

Press  an  arrow  key  until 

ASTP 

reads  in  the  top  of  the 

display. 

4. 

Press 

DISP 

to  get  back  to  a 

normal  idle  temperature  read­
ing. 

5. 

Adjust  the  Single  Set  Point 

to  the  temperature you usually 

Sf  T 

DTII�IC: 

,  I 

'_"

\1  ,_ 

,-, T 

,--, 

E r.: B 

fire to.  (See "Single Set Point Firing.") 

6. 

Tum  the  toggle  switch  to  the  ON  position  to  send 

power to the elements. 

7. 

When  the  furnace  reaches  the  Single  Set  Point 

temperature,  press 

DISP 

to view the Single Set Point. 

Press 

ATUNE.  TUNE 

will  appear  in  the  top  of  the 

display. 

You can stop the Auto-Tune by pressing the 

RESET 

key.  When  the  Auto-Tune  is  finished,  the  display  will 
show the normal temperature  display  again. 

Your 

If  your  controller  was  set  up  at  the  factory  for your 

furnace, you will find a Configuration Record Sheet with 

your wiring diagram. At the factory, we set your control­

ler  for  such  things  as  the  correct  thermocouple  type, 

cycle  time,  etc.  If  you  mistakenly  change  any  of  these 
settings,  they're  easy to correct. 

Use  the 

SETUP 

key  to  enter  the  Set-Up  Mode  and 

the 

FUNC 

key to enter the Function  Message.  Change 

the settings  with the arrow keys. 

If the arrow keys have no effect on a setting, bring up 

the 

TUNING 

Set-Up Mode, and then the 

LOCK 

Func­

tion  Message.  Change  the 

LOCK 

to  none,  make  the 

adjustments  you need  in the  other  Set-Up  Modes,  and 
then  restore  the 

LOCK. 

REFERENCE 

Trouble Shooter 

KEYERR WHEN YOU PRESS RUN/HOLD 

Both  firing  schedule s-the  12-segment 

SPPROG  and  the  single-ramp  SPRAMP-are 
closed  (disabled).  See  "Entering  Your  Firing 

Schedule Into the Controller" for instructions on 

how to tum on (enable) a firing program. 

FURNACE WONT SHUT  OFF 

The controller will power the furnace heating 

elements  until  the  Single  Set  Point is  reached. 
Remember,  as  long  as the  controller is plugged 
in,  it  is  working.  It  is  never  idle.  It  is  always 
trying  to  maintain  a  certain  temperature­

either a temperature in a program or the Single 
Set Point. See "Single Set Point Firing" to adjust 
the set point. 

TEMPERATURE READ-OUT  FLUCTUATES 

Radio-frequency  "noise"  from  gas  furnace 

blower  motors,  ultrasonic  cleaners,  polishing 
machines,  engravers,  etc.,  can  cause wide  fluc­
tuations in temperature read-out. You can filter 
out this noise as follows: 

1. 

Press 

SETUP 

key until 

INPUT 1 

appears in 

the bottom of the display. 

2. 

Press 

FUNC 

until 

FILTH 

appears  in the 

bottom of the display. 

3. 

Use the arrow keys  to enter  15. 

4. 

Press 

DISP 

to  get  a  normal  idle  display.  If 

the temperature read-out still fluctuates, repeat 
these  steps  and  enter  a  higher  number.  If  the 
temperature displayed is steady, you may want 
to lower the filter number  to  14 or  13. 

FIRING IS AT WRONG RAMP SPEED 

This is in the 

SPPROG 

program. It is  likely 

that  the  program  was set  for  the wrong type of 
ramp  time.  You  have  a  choice  in 

SPPROG 

of 

using  either  total  minutes  of  ramp  time  or 
degrees  of  rise  per  minute.  You  may  have 

entered minutes of total time when the program 

was  set  for  degrees  of  rise  per  minute,  or  vice 
versa. See "Entering Your  Firing Schedule Into 
the Controller." 

In  the 

SPRAMP 

program,  you  have  only 

one choice: total time in minutes. 

10 

Содержание UDC2000

Страница 1: ...U DC 2000 INSTRUCTION MANUAL This is the roadmap that will unlock the magic in your UDC 2000 Study and save for future reference ...

Страница 2: ...anted for two years This warranty includes immediate technical assistance via a toll free telephone number and complete replace ment of the controller if necessary For technical assis tance dial 1 800 423 9883 Your model and serial number is OC2003 0 0080 0000 00 0111 Here s how to remove the controller from your kiln in the event that you need to return it to the factory under warranty 1 Loosen t...

Страница 3: ... into the drilled peephole plug provided Place I eephole plug into the top peephole of your lr iln 3 You will need to bend the ther mocouple at a 90 angle so that you can fasten the t h e r m o c o u p l e block to the out side kiln case To bend first break off one of the ceramic insulators b y squeezing with pliers 4 Then bend the thermocouple where itWill extend into the firing chamber by 1 11 2...

Страница 4: ...ram into the controller We will show you how Function Message All the adjustments made on the controller are organized under 8 Set Up Modes You must have the oorrect Set Up Mode displayed on the screen before making an adjustment Then you must press the FUNC key until the adjustment you are making appears in the display window This adjustment display is called a Function Message 3 Normal Temperatu...

Страница 5: ...ayed If you do not touch a key after a minute the display goes back to normal temperature display Press the SET UP key again to get one of the eight Set Up Modes in the bottom of the display Then press the top left FUNC function key Each time you press the FUNC key you will see a different message These mes sages are the Function Mes sages for the Set Up Mode you are in For instance CYC TI is a Fu...

Страница 6: ...se this later At this point the Set Up Modes and their Function Messages will probably read like Greek to you Don t let this concern you You will probably never use most of them they re already set up at the factory for you But we will explain fully how to make the Set Up adjust ments you will need 5 DISPLAY MESSAGES Display Messages While Firing a Program When you re firing a program the controll...

Страница 7: ...G and six soaks The SPPROG program is the heart of the controller The third method is with the SPRAMP program SPRAMP is a single ramp program The controller is either in a program SPPROG or SPRAMP or it is in Single Set Point When the control ler is out of the SPPROG and SPRAMP programs it is automatically in Single Set Point Single Set Point Firing The controller goes into Single Set Point right ...

Страница 8: ...when segment one runs out of time If you don t care whether or not the furnace has reached the soak temperature when the soak timing begins enter 0 under SOKDEV If you want the controller to begin timing the soak only after the furnace has reached the soak tempera ture enter a number If you enter 5 that means the controller will stop the soak timing whenever the fur nace temperature dips lower tha...

Страница 9: ...hedule 4 The display now reads ENAb SPROG Press the FUNC key STRSEG will ap pear in the bottom of the dis play Use the arrow keys to enter the first segment your firing is starting with This will usually be 1 5 Press FUNC again ENDSEG will appear in the bottom of the display Enter the last segment of your schedule using the arrow keys FIRING 1 I Toccr j I tJ IF I 1 5 p l1F E rJ II E G If you are f...

Страница 10: ...ogram you can enter ramp time in minutes or in degrees of rise per hour In the SPRAMP program that you are in now you can enter only minutes 9 3 Press FUNC again to get FINLSP final set point Use the arrow keys to enter the temperature you are firing to The furnace is set for 10000 F in this example 4 Press DISP to get back to the normal temperature display 1 nnnF IUUU F l p LIII L l Press RUNIHOL...

Страница 11: ... Message Change the settings with the arrow keys If the arrow keys have no effect on a setting bring up the TUNING Set Up Mode and then the LOCK Func tion Message Change the LOCK to none make the adjustments you need in the other Set Up Modes and then restore the LOCK REFERENCE Trouble Shooter KEYERR WHEN YOU PRESS RUN HOLD Both firing schedule s the 12 segment SPPROG and the single ramp SPRAMP ar...

Страница 12: ..._ ___ r I I L I L I I _ H 1 L r L L I L I I 1 1_ _ r 1 __ _ _ _ J 1 L _ _ H I J L f 1_ L _ _t I_I f r 1_ I 1 _ _ t f _ _ L _ t I 1 _ 1 L L L _ _ L 1 I II I T _ 1 L jl_t 1 i 1 L 1 1 L _ 1 1 r T I l I L I I lLT t T L ot r u trrf LI_ T HOURS Function Seg Enter This Display Function Seg Enter This Display ment Value Prompt ment Value Prompt Start SG4 SP Soak Set 4 SG9 RP Point End SG4 TI Soak Time 4 S...

Отзывы: