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DISPLAY MESSAGES 

Exercise 

2: 

Your controller temperature display is in 

normal  temperature  mode.  (Note:  If 

RUN 

or 

HOLD 

appear  in  the  display  window  alternating  with  a 
temperature, skip this exercise until later.) Turn off the 
on/off  switch  for  the  elements  so  that  the  furnace  will 
not begin firing. 

Press the 

DISP 

key. 

SP 

will 

appear in the bottom of the dis­
play  window.  Write  down  the 
number  that  appears.  Use  the 
arrow keys  to change the  num-

ber.  Then  press  the 

SET 

UP 

key,  which  will  take  you  out  of 
the 

SP 

display.  (More  later  on 

what 

SP 

means.)  Now  press  the 

DISP 

key  to get back 

into normal temperature display. 

Exercise 3: 

Change  the 

SP 

number  back  to what it 

was  before  Exercise 

2. 

Experiment  with  this  time­

saving tip: 

Time-saving tip: 

When  you  press  an  arrow  key  to 

change a time or temperature setting, the numbers will 
change  one  at  a time,  but  you  can  go  into  fast  mode  if 
you want. Let's say you want to enter 

500 

into a program 

from  a  zero  setting.  Hold  down  the  "Up"  arrow  key. 

You'll notice that the numbers  increase  slowly by one's. 

Continue  to  hold  down  the  "Up"  arrow  key,  and  press 

the  "Down"  arrow key once. The numbers  will go up in 
tens  instead  of  ones.  If  you  press  the  "Down"  arrow 

again, the  numbers will go up in hundreds. 

The 

RUNIIIOLD 

key  starts  (runs)  a  programmed 

firing.  You  can  also  press  this  key  to  pause  (hold)  a 
programmed firing. When  the furnace or kiln is firing, 
the  temperature  will  show  in  the  top  of  the  display, 

alternating  with 

RUN. 

If  you  touch  the 

RUNIIIOLD 

key  during  firing,  the 

firing  will  pause (hold).  The top of the display  will then 
alternate  back  and  forth  between 

HOLD 

and  the 

temperature. If you press 

RUNIIIOLD 

again, the firing 

will continue. 

Pressing 

RUNIIIOLD 

during  a firing  will NOT 

turn  the  furnace  off.  It  will  only pause  the {iring, 
keeping  the  furnace  at  the  temperature  it  was  at 
when you pressed 

RUNIIIOLD. 

The  UDC 

2000 

is  designed  to  fire  many  different 

types 

offurnaces. To fire each furnace correctly, it must 

know the heating properties of that furnace. To find this 
information,  the  controller  puts  the furnace  through  a 
trial-run,  called 

Auto tune. 

The 

AUTO 

TUNE 

key  on 

the  lower  left  starts  this  operation.  We  will  show  you 
how to use this later. 

At  this  point,  the  Set-Up  Modes  and  their  Function 

Messages will probably read like Greek to you. Don't let 
this  concern  you.  You  will  probably  never  use  most  of 
them;  they're  already  set up  at  the  factory  for  you.  But 
we  will  explain fully  how  to  make  the  Set-Up  adjust­
ments you will need. 

DISPLAY MESSAGES 

While 

When  you're firing  a program,  the  controller  shows 

the furnace temperature in the top display window. The 
bottom  display  shows  a  series  of  operation  messages 
that tell you what the furnace is doing  while firing. 

To  view  these  bottom  display  messages,  press  the 

DISP 

key. Each time you  press it,  one of four different 

messages will display. This bottom display message will 
stay  on  throughout  the  firing  unless  you  press 

DISP 

again. Here is what these messages mean: 

1  1.29 (SPPROG) or RP 1.20M (SPRAMP) 

SPPROG: 

(We'll  explain 

II 

1.29 

shortly  what  SPPROG  and 
SPRAMP mean.) The first num­

ber  is  the  firing  segment  the 
controller  is  in.  The  second 
number  is the time  left  in that 

segment.  A  ramp  (temperature 

rise  or  fall)  is  an  odd  number, 

SPPROG 

ramp 

1, 

and  a  soak  (holding  tempera-

hour 

29 minutes left. 

ture  steady)  is  an  even  number.  In  this  example,  one 
hour and 

29 

minutes remain in  segment 

1, 

a ramp. 

If you use rate as a ramp unit,  the bottom display 

during firing  will not show time left in a ramp 

(1 

1.29). 

Instead  it  will  show 

degrees  per  minute 

(1 

10-

segment  1,  10  degrees  per 
minute). 

SPRAMP: 

RP 

means you are 

in  the  single-ramp  program. 
The  number  is  total  time  in 

minutes  of the program. 

OT  100.0 

�7 P 

120 

r1 

SPRAMP  program:  total 

time in minutes 

The controller cycles the heating elements on and off 

to  reach  a  temperature.  This 

reading tells  you  in  percentage 
how  long  the  elements  stay  on 
during each on/off cycle. In this 
case, the elements stay on 

100% 

of the time. 

OT 

means output. 

SP  502 

nT 

u ;  

IInnn 

.uu.u 

SP 

means  set  point.  In  this  case,  the  set  point 

temperature is 

5020• 

Set point is 

the  temperature  the  controller 
is  trying to maintain inside the 

B  F 

furnace.  The  actual  furnace 

temperature is in the top of the 

s: p  5 02 

display in large numbers. 

DE·420 

This  is  the  difference  in  degrees  between  the 

temperature  of  the  furnace  and  the  set  point,  or  the 
tem perature  it  is  working 
towards. 

DE 

means  deviation. 

In this case,  the furnace is 

4200 

off  from  the  temperature  it  is 
working towards. 

n E 

.. 

li2 0 

Содержание UDC2000

Страница 1: ...U DC 2000 INSTRUCTION MANUAL This is the roadmap that will unlock the magic in your UDC 2000 Study and save for future reference ...

Страница 2: ...anted for two years This warranty includes immediate technical assistance via a toll free telephone number and complete replace ment of the controller if necessary For technical assis tance dial 1 800 423 9883 Your model and serial number is OC2003 0 0080 0000 00 0111 Here s how to remove the controller from your kiln in the event that you need to return it to the factory under warranty 1 Loosen t...

Страница 3: ... into the drilled peephole plug provided Place I eephole plug into the top peephole of your lr iln 3 You will need to bend the ther mocouple at a 90 angle so that you can fasten the t h e r m o c o u p l e block to the out side kiln case To bend first break off one of the ceramic insulators b y squeezing with pliers 4 Then bend the thermocouple where itWill extend into the firing chamber by 1 11 2...

Страница 4: ...ram into the controller We will show you how Function Message All the adjustments made on the controller are organized under 8 Set Up Modes You must have the oorrect Set Up Mode displayed on the screen before making an adjustment Then you must press the FUNC key until the adjustment you are making appears in the display window This adjustment display is called a Function Message 3 Normal Temperatu...

Страница 5: ...ayed If you do not touch a key after a minute the display goes back to normal temperature display Press the SET UP key again to get one of the eight Set Up Modes in the bottom of the display Then press the top left FUNC function key Each time you press the FUNC key you will see a different message These mes sages are the Function Mes sages for the Set Up Mode you are in For instance CYC TI is a Fu...

Страница 6: ...se this later At this point the Set Up Modes and their Function Messages will probably read like Greek to you Don t let this concern you You will probably never use most of them they re already set up at the factory for you But we will explain fully how to make the Set Up adjust ments you will need 5 DISPLAY MESSAGES Display Messages While Firing a Program When you re firing a program the controll...

Страница 7: ...G and six soaks The SPPROG program is the heart of the controller The third method is with the SPRAMP program SPRAMP is a single ramp program The controller is either in a program SPPROG or SPRAMP or it is in Single Set Point When the control ler is out of the SPPROG and SPRAMP programs it is automatically in Single Set Point Single Set Point Firing The controller goes into Single Set Point right ...

Страница 8: ...when segment one runs out of time If you don t care whether or not the furnace has reached the soak temperature when the soak timing begins enter 0 under SOKDEV If you want the controller to begin timing the soak only after the furnace has reached the soak tempera ture enter a number If you enter 5 that means the controller will stop the soak timing whenever the fur nace temperature dips lower tha...

Страница 9: ...hedule 4 The display now reads ENAb SPROG Press the FUNC key STRSEG will ap pear in the bottom of the dis play Use the arrow keys to enter the first segment your firing is starting with This will usually be 1 5 Press FUNC again ENDSEG will appear in the bottom of the display Enter the last segment of your schedule using the arrow keys FIRING 1 I Toccr j I tJ IF I 1 5 p l1F E rJ II E G If you are f...

Страница 10: ...ogram you can enter ramp time in minutes or in degrees of rise per hour In the SPRAMP program that you are in now you can enter only minutes 9 3 Press FUNC again to get FINLSP final set point Use the arrow keys to enter the temperature you are firing to The furnace is set for 10000 F in this example 4 Press DISP to get back to the normal temperature display 1 nnnF IUUU F l p LIII L l Press RUNIHOL...

Страница 11: ... Message Change the settings with the arrow keys If the arrow keys have no effect on a setting bring up the TUNING Set Up Mode and then the LOCK Func tion Message Change the LOCK to none make the adjustments you need in the other Set Up Modes and then restore the LOCK REFERENCE Trouble Shooter KEYERR WHEN YOU PRESS RUN HOLD Both firing schedule s the 12 segment SPPROG and the single ramp SPRAMP ar...

Страница 12: ..._ ___ r I I L I L I I _ H 1 L r L L I L I I 1 1_ _ r 1 __ _ _ _ J 1 L _ _ H I J L f 1_ L _ _t I_I f r 1_ I 1 _ _ t f _ _ L _ t I 1 _ 1 L L L _ _ L 1 I II I T _ 1 L jl_t 1 i 1 L 1 1 L _ 1 1 r T I l I L I I lLT t T L ot r u trrf LI_ T HOURS Function Seg Enter This Display Function Seg Enter This Display ment Value Prompt ment Value Prompt Start SG4 SP Soak Set 4 SG9 RP Point End SG4 TI Soak Time 4 S...

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