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W

innox · Edition 12.20

EN-10

sPARe PARts

The web app PartDetective for selecting spare parts is available at 
www.adlatus.org. 

AssIstAnCe In tHe eVent oF MALFUnCtIon

 ?  Problem
 ! 

 Possible Cause
  •   Solution

 ?  start-up sequence runs but burner does not light.
 ! 

 No ignition: There is no power to the ignition transformer.
 •  Restore power to the ignition transformer.

 ! 

 No ignition: Open circuit between the ignition transformer and 

the igniter.

 •  Repair or replace the wiring to the igniter.

 ! 

 No ignition: The igniter needs cleaning.
 •  Clean the igniter.

 ! 

 No ignition: The igniter is not correctly grounded to the burner.
 •  Clean the threads of the igniter and the burner.  

note:

 Do not apply grease to the thread of the igniter. 

 ! 

 No ignition. Igniter insulator is broken. Igniter is grounding out.
 •  Inspect the igniter. Replace if broken.

 ! 

 Igniter grounds out, igniter is bent.
 •  Inspect ignitor by removing nozzle and rear cover. Check if 

gaps exist, readjust if needed.

 ! 

 Not enough gas. The gas pressure into the ratio regulator is too 

low.

 •  Check the start-up setting. Measure the gas pressures and 

adjust where necessary.

 ! 

 Not enough gas. The impulse line to the ratio regulator is leak-

ing.

 •  Repair any leaks.

 ! 

 Not enough gas. The adjustable orifice valve is not open far 

enough.

 •  Adjust bypass or low fire gas.

 ! 

 Not enough gas. Start gas solenoid valve does not open.
 •   Check the solenoid valve coil for proper operation. Replace 

it if necessary.

 ! 

 Not enough gas. Gas valve does not open.
 •  Check the wiring to the automatic gas shutoff valve. Check 

the output from the flame safeguard. Open manual gas cock.

 ! 

 Not enough gas. Ratio regulator is incorrectly set.
 •  Adjust the ratio regulator to the proper setting.

 ! 

 No flame signal. Broken flame rod and/or dirty UV scanner 

lens.

 •  Inspect and clean sensor. Replace if necessary.

 ! 

 Too much gas. Gas butterfly valve too far open.
 •  Check for proper setting.

 ?  the low fire flame is weak or unstable.
 ! 

 Not enough gas flowing to the burner.
 •  Adjust the ratio regulator or bypass fuel adjustable orifice 

valve to increase the gas flow.

 ! 

 Not enough air.
 •  Check for proper blower rotation. Check air filter for block-

age. Compensate for chamber by opening the low fire air 
butterfly valve position.

 ?  the burner goes out when it cycles to high fire.
 ! 

 Not enough gas pressure into the ratio regulator.
 •   Check the start-up settings. Measure the gas pressures and 

adjust them where necessary. Check for valve train pressure 
loss.

 ! 

 Loading line to the ratio regulator is leaking.
 •  Repair the leak in the loading line.

 ! 

 Not enough gas flowing to the burner.
 •  Adjust the ratio regulator to increase the gas flow.

 ! 

 Fuel bypass line is not set correctly.
 •  Set fuel bypass pressure per technical data. More informa-

tion can be found here:  page 10 (Technical data).  Addi-
tional minor adjustments to the fuel bypass ALO valve may 
be required to achieve a stable flame through the transition 
between low and high fire. 

 ?  the burner is erratic and does not respond to adjust-

ment.

 ! 

 Internal damage to the burner. Some parts inside the burner 

are loose, dirty or burned out.

 •  Contact Eclipse for further information.

 ?  the burner is unstable or produces soot, smoke, or ex-

cessive carbon monoxide.

 ! 

 The air/gas ratio is out of adjustment.
 •  Measure all the gas pressures and air pressures. Compare 

these pressures to the documented initial start-up settings 
and adjust them where necessary.

 ?  the burner cannot achieve full capacity.
 ! 

 Air filter is blocked.
 •  Clean or replace the air filter.

 ! 

 Gas pressure going into the ratio regulator is too low.
 •   Adjust the gas pressure.

 ?  Cannot initiate a start sequence.
 ! 

 Air pressure switch has not made contact.
 •  Check air pressure switch adjustment. Check air filter. Check 

blower rotation. Check outlet pressure from blower.

 ! 

 High or low gas pressure switch has activated.
 •  Check incoming gas pressure. Adjust gas pressure if neces-

sary. Check pressure switch setting and operation.

 ! 

 Malfunction of the flame safeguard system (e.g. shorted-out 

flame sensor or electrical noise in the sensor line).

 •  Have a qualified electrician troubleshoot and correct the 

problem.

 ! 

 No power to the control unit.
 •  Have a qualified electrician troubleshoot and correct the 

problem.

 ! 

 Main power is off.
 •  Be sure the main power to the system is switched to the 

“On” position.

teCHnICAL DAtA

Input packaged blower

All information is based on laboratory testing. Different chamber 
conditions will affect the data.
Eclipse reserves the right to change the construction and/or config-
urations of our products at any time without being obliged to adjust 
earlier supplies accordingly.

Содержание Eclipse Winnox WX0850

Страница 1: ... breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Honeywell Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement...

Страница 2: ...ls To reduce the risk limit exposure to these chemi cals work in a well ventilated area and wear approved person al protective safety equipment for these chemicals CAUTION This manual gives information for the use of these burners for their specific design purpose Do not deviate from any instructions or application limits in this manual without written advice from Honeywell Capabilities Only quali...

Страница 3: ...age frequency and stability of the electrical power Fuel type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in the air Prevent direct exposure to water INSTALL FLAME SENSOR 1 Install the flame sensor into the 1 2 NPT opening in the rear cover 2 Make sure that you connect the flame sens...

Страница 4: ...er piping The burner is factory assembled and shipped as ordered Note If you have to realign the pipes please observe the following CAUTION Do not attempt to redirect piping by removing the inner circle boltsE Internal burner parts will be damaged 1 Remove the outer A four bolts only E A A Redirect piping 2 Rotate the rear cover and replace bolts When reassembling ensure the following B C D F Burn...

Страница 5: ... there are no leaks in the gas and air lines 2 Make sure all the components of the flame monitoring control system are properly installed This includes verifying that all switch es are installed in correct locations and all wiring pressure and impulse lines are properly connected 3 Make sure components of spark ignition system are installed and functioning properly 4 Make sure that the blower rota...

Страница 6: ...the air butterfly valve towards the back of the burner as shown in figure Air butterfly valve open direction If it doesn t refer to the actuator s literature for instructions on how to reverse the direction Closed Open in this direction only Open Back Air butterfly valve open direction Step 2 Set low fire air 1 Start combustion air blower 2 Drive control motor to low fire position 3 Measure the ai...

Страница 7: ... flame signal is too low use the bypass regulator B and or the adjustable limiting orifice C to increase the pressure at Tap E and provide better flame signal However this can have a negative impact on emissions and or nozzle life 10Close all pressure taps Pilot start option D B C Tap E A Main gas shut off valve train Pilot gas shut off valve train Low fire start with pilot start option WARNING Th...

Страница 8: ...as butterfly valve to 75 open See step 4 figure Manual butterfly valve adjustment Note To adjust manual butterfly valve a Loosen set screw b Turn dial c Tighten set screw 2 With burner lit drive control motor to high fire position 3 Measure air loading line pressure from tap C to the chamber See step 2 figure Air differential pressure 4 Refer here page 13 Air ΔP vs Input Find your measured high fi...

Страница 9: ...s 4 Check ignition spark plugs and proper gap 5 Check valve motors and control valves for free smooth action and adjustment 6 Check for proper operation of the ventilating equipment 7 Test the interlock sequence of all safety equipment manually make each interlock fail noting that related equipment closes or stops as specified by the manufacturer 8 Test flame monitoring control system by manually ...

Страница 10: ...valve position The burner goes out when it cycles to high fire Not enough gas pressure into the ratio regulator Check the start up settings Measure the gas pressures and adjust them where necessary Check for valve train pressure loss Loading line to the ratio regulator is leaking Repair the leak in the loading line Not enough gas flowing to the burner Adjust the ratio regulator to increase the gas...

Страница 11: ... 5 3 7 WX0500 WX0600 7 5 5 5 WX0850 15 11 Input remote blower All information is based on laboratory testing Different chamber conditions will affect the data Eclipse reserves the right to change the construction and or config urations of our products at any time without being obliged to adjust earlier supplies accordingly WX0050 Pressure at air inlet 9 w c 22 5 mbar WX0100 WX0600 Pressure at air ...

Страница 12: ...59 WX0400 347 158 WX0500 505 229 WX0600 456 207 WX0850 1435 651 Burner without blower Model Weight lbs kg WX0050 107 49 WX0100 124 56 WX0200 180 82 WX0300 228 104 WX0400 224 102 WX0500 338 153 WX0600 289 131 WX0850 1135 515 Fuel type HHV WOBBE Index Fuel Symbol Gross heating value HHV Speci fic gravity WOBBE Index Natural Gas CH4 90 1000 BTU ft3 11 1 kWh m3 0 60 1290 BTU ft3 Propa ne C3H8 2525 BTU...

Страница 13: ...10 15 20 25 30 0 600 1200 1800 2400 3000 3600 0 10 20 30 40 50 60 70 0 200 400 600 800 1000 Air p vs Input Input kW Air P mbar 10 Air P w c 10 Input kBtu h WX0300 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80 0 1000 2000 3000 4000 5000 0 250 500 750 1000 1250 1500 Air p vs Input Input kW Air P mbar 10 Air P w c 10 Input kBtu h WX0400 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80 0 1000 2000 3000 400...

Страница 14: ...150 180 50 600 Control and operation curve Excess air Input kW Typical Ratio Control Input kBtu h WX0050 0 0 200 400 600 800 1000 1200 0 60 120 180 240 300 360 10 20 30 40 50 NOX Emission On ratio NO X ppm 3 O 2 Input kW NOX Naturel gas NOX Propane Butane Input kBtu h WX0100 0 0 200 400 600 800 1000 1200 0 60 120 180 240 300 360 20 40 60 80 100 120 140 160 Control and operation curve Excess air In...

Страница 15: ...kBtu h WX0400 0 1000 2000 3000 4000 5000 6000 0 300 600 900 1200 1500 1800 0 10 20 30 40 50 NOX Emission On ratio NO X ppm 3 O 2 Input kW NOX Naturel gas NOX Propane Butane Input kBtu h WX0500 0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000 0 300 600 900 1200 1500 1800 Control and operation curve Excess air Input kW Input kBtu h Typical Ratio Control WX0500 0 10 20 30 40 50 0 1500...

Страница 16: ...60 70 80 90 7 9 NOX Emission On ratio NO X ppm 3 O 2 Input kW Input MMBtu h NOX Naturel gas NOX Propane Butane WX0850 2 4 6 8 1 3 5 0 0 100 200 300 400 500 600 700 800 500 1000 1500 2000 2500 0 900 7 9 Control and operation curve Excess air Input kW Input MMBtu h Typical Ratio Control WX0850 ...

Страница 17: ...3 26 ø22 21 5 12 1 14 38 9 50 Hz 35 1 60 Hz 7 3 24 1 16 5 6 1 8 2 WX0850 ø33 3 ø30 1 35 6 ø32 24 4 23 4 20 4 40 8 7 8 39 9 27 5 9 3 8 3 Packaged blower mm B F E K D P 0 4 10 N C M G L A H n x ø0 5 ø12 NPT or Rc fuel Iinlet Bypass fuel regulator UV Scanner Location Model A B C D E F G H K L M N n P NPT Rc WX0050 ø340 ø245 381 ø300 298 229 217 518 178 528 209 156 4 3 4 WX0100 ø385 300 440 ø345 316 2...

Страница 18: ...18 23 9 24 1 16 5 22 7 8 1 2 WX0850 ø33 3 ø29 4 ø29 1 ø32 4 7 5 9 11 4 19 12 12 9 39 3 39 9 27 5 36 8 8 1 2 1 WX0300 WX0400 BPT or Rc Remote blower mm H D n x ø0 5 ø12 A K L E I P J B C F M N G 0 4 10 Welded pipe air inlet NPT1 or Rc pilot fuel Iinlet Model A B C D E F G H I J K L M N n P NPT RC WX0050 ø340 ø226 ø220 ø300 81 149 245 138 76 105 528 528 209 365 4 1 2 WX0100 ø385 ø281 ø275 ø345 81 14...

Страница 19: ...the end of the product life number of operating cy cles reached dispose of the packaging and product in a corresponding recycling centre Do not dispose of the unit with the usual domestic refuse Do not burn the product On request old units may be returned carriage paid to the manufac turer in accordance with the relevant waste legislation requirements ...

Страница 20: ...ermal Solutions family of products includes Honeywell Combustion Safety Eclipse Exothermics Hauck Kromschröder and Maxon To learn more about our products visit ThermalSolutions honeywell com or contact your Honeywell Sales Engineer Eclipse Inc 1665 Elmwood Rd Rockford IL 61103 United States ThermalSolutions honeywell com FOR MORE INFORMATION ...

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