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MAINTENANCE
BEFORE OPERATION CHECK
NOTE: Before beginning the checks, be sure the DC power unit is on a level
surface and stopped. Also, perform a test run during the checks.
BEFORE ATTACHING THE BATTERY PACK
Check the following:
– Exterior covers [1] for damage
– Power cable [2] for damage or any foreign material in battery connector
– Battery fastener [3] for deflection or damage
– Battery mount rubbers [4] (4 places) for wear or damage
– Battery hook [5] for deformation or damage
NOTE: Replace each part in accordance with the maintenance schedule.
WHEN ATTACHING THE BATTERY PACK
NOTICE
:
Ensure the battery pack is securely installed so it does not come
loose during operation or become damaged.
Check the setting condition of the battery pack and If it feels loose, the
fastening components must be checked (page 5-6).
DURING THE TEST RUN
Check that the following (applicable type):
– All indicators light (when the power unit is turned on)
– All switches work properly
VIBRATION DAMPING STRUCTURE
COMPONENTS
NOTE: Replace the parts related to the vibration damping mount (i.e. mount
rubbers, stopper pin bolts, stopper rubber) in accordance with the
maintenance schedule.
Refer to the following sections for inspection.
– Cover (battery frame) (page 5-6)
– Control Unit (PDU) (page 6-8)
WIRE HARNESS CHECK
Remove the covers (page 5-2).
Check each connecting part of the wire harnesses for looseness or
damage.
Replace the wire harness or the related part if necessary.
[1]
[2]
[3]
[4]
[5]
Defective of the damping mount related part will
cause severe damage of the battery pack or the
wire harness that is possible to ignite and fume the
power unit.
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