29
Install the clutch pressure plate.
Install the six clutch springs and bolts.
Tighten the bolts in a crisscross pattern in 2 or 3 steps.
TORQUE: 9 lbf
･
ft (12 N
･
m, 1.2 kgf
･
m)
Clutch Spring
The clutch springs have sky blue paint.
Measure each clutch spring’s free length.
SERVICE LIMIT: 1.76 in (43.7 mm)
Replace the clutch springs as a set if any one of them is
beyond the service limit or if the clutch plates have been
burnt/heat discolored.
(1) CLUTCH SPRING
Clutch Disc
Replace the clutch discs if they show signs of scoring
or discoloration.
Measure the thickness of each clutch disc.
SERVICE LIMIT: 0.112 in (2.85 mm)
NOTE:
•
Replace the clutch discs and clutch plates as an as-
sembly.
(1) CLUTCH DISC
Clutch Disc/Plate Installation
Coat the clutch plates with transmission oil.
Install the six clutch discs which has yellow paint on
the tab, two no painted discs and seven clutch plates
alternately, starting with a disc.
The two no painted discs should be placed onto each
end.
(1) CLUTCH PLATES (2) YELLOW PAINTED DISCS
(3) NO PAINTED DISCS
Apply grease to the clutch lifter rod.
Insert the clutch lifter rod into the mainshaft.
Install the clutch lifter onto the rod.
(1) CLUTCH PRESSURE PLATE
(2) CLUTCH SPRING BOLTS
Install a new O-ring in the groove in the clutch cover.
Install the cover by tightening the six cover bolts.
TORQUE: 7 lbf
･
ft (10 N
･
m, 1.0 kgf
･
m)
(1) O-RING
(2) CLUTCH COVER
(1) CLUTCH LIFTER ROD
(2) CLUTCH LIFTER
3
1
3
2
