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XL-DB20021UM-en-US · 2019-08-07 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Maintenance

10.  Maintenance

For proper performance, the following maintenance steps 
should be performed every 30,000 miles (48,280 km) or  
three (3) months, whichever comes first.

Failure to inspect and maintain the 
drawbar could result in separation of  
the pintle hook and drawbar, which, if 
not avoided, could result in death or 
serious injury.

1.  Clean and check for wear, damaged, or missing parts, and 

a secure mount. Inspect for worn, damaged or missing 
parts. Replace as required using only SAF-HOLLAND 
Original Parts.

2.  Inspect, in particular, the coupling contact area of the 

drawbar. Inspect for any nicks, gouges and deformation, 
which could interfere with or affect the safe use of  
the drawbar. If cracks are visible, the drawbar MUST  
be replaced.

3.  Using calipers or SAF-HOLLAND Drawbar Gages  

(Part No. TF-11887), measure the cross section of the 
drawbar eye. Replace the complete product when wear 
exceeds 0.125" (3.18 mm) from the original surface 
profile. For original profile dimensions, refer to Section 3.

4.  Inspect the housing welded connections for soundness 

by referring to Section 2 in this manual. Inspect the 
drawbar mounting for looseness. In addition to being 
a safety hazard, a loose drawbar will cause excessive 
“chucking” and rapid wear. If the drawbar is loose, check 
the following:

„

„

 Check for a proper gap between the end of the 
drawbar shaft and the face of the lock nut by referring 
to 

Figure 10

 in Section 8. Check the ends of the 

rubber bushings for wear and check for excessive 
vertical play.

„

„

 If the rubber bushings are in good condition but the 
distance between the end of the drawbar shaft and 
the face of the lock nut is less than .50" (12.7 mm), 
tighten the lock nut until there is a MINIMUM of  
.50" (12.7 mm) between the end of the drawbar shaft  
and the face of the lock nut. If the drawbar still feels 
loose, another turn can be made.

„

„

If the rubber bushings look worn, they MUST be 
replaced. If no rubber bushings are on hand, the 
following steps can be made as a temporary fix until 
new rubber bushings are made available:
a.  Remove the cotter pin, lock nut, washer and 

drawbar. Remove the rubber bushings and flip them 
around so the worn outer edges are now inside  
the housing.

b.  Reinstall the drawbar, washer, lock nut and cotter 

pin. (Refer to Section 8.) There must be a MINIMUM 
distance of .62" (15.7 mm) between the end of the 
drawbar shaft and the face of the lock nut.

Содержание DB-090BW1

Страница 1: ...en US Owner s Manual DB 090BW1 Swivel Mount Weld On Drawbar Installation Operation and Maintenance Procedures For on off road applications Weight DB 090BW1 approx 45 lbs 20 4 kg For Load Ratings Refer...

Страница 2: ...d com Notes Cautions and Warnings Read and understand all of the procedures presented in this manual before starting any work on the drawbar NOTE In the United States work shop safety requirements are...

Страница 3: ...ep this manual in a safe location for future reference Failure to follow the instructions and safety precautions in this manual can result in equipment failure which if not avoided could result in dea...

Страница 4: ...roperties Tensile Strength 72k psi 496 MPa Yield Strength 60k psi 414 MPa Charpy V Notch 20 ft lbs 27 N m at 0 F 17 7 C Elongation 22 The recommended welding gas for gas metal arc welding GMAW is 90 A...

Страница 5: ...ding Standands Figure 1 LACK OF FUSHION OF ANY KIND IN THIS AREA IS NOT ACCEPTABLE AT ANY TIME PENETRATION AS MEASURED THROUGH SEAM TARGET PENETRATION TO BE 10 OF THINNEST MATERIAL FROM INTERSECTION O...

Страница 6: ...F HOLLAND GmbH and SAF HOLLAND Inc Exploded View and Parts List DB 090BW1 PARTS LIST ITEM DESCRIPTION PART NUMBER QTY 1 Drawbar 2 3 8 I D Eye XA 05833 S1 P 1 2 Rubber Bushing 4 3 16 O D XB 05813 2 3 H...

Страница 7: ...SAF HOLLAND Inc Dimensions 3 Drawbar Eye Dimensions 3 1 DB 090BW1 2 38 60 5 mm I D with 1 63 41 3 mm x 1 56 39 6 mm diameter cross section 304 8 mm 12 00 241 3 mm 9 50 209 6 mm 8 25 165 1 mm 6 50 60 5...

Страница 8: ...or notice to change specifications and dimensions as are altered or improved 3 Inspect the coupling device on the tow vehicle and trailer for proper operation DO NOT use any coupling device that DOES...

Страница 9: ...ith SAE J849 and SAE J847 respectively 2 Install the drawbar in compliance with all federal state or local agency regulations or laws governing the installation and use of the product Consult with the...

Страница 10: ...ng to the mounting structure using a minimum of 34 0 863 6 mm linear inches of 38 9 7 mm weld to develop the rated capacity Failure to install in accordance with these instructions using a certified w...

Страница 11: ...ubricate the face of the lock nut before installation Figure 9 Install the lock nut and turn until the nut is 50 12 7 mm past the end of the drawbar shaft Figure 10 13 Install the cotter pin by rotati...

Страница 12: ...g inspect for wear damaged or missing parts and a secure mount Correct as required before use 2 Position the drawbar eye over the horn of the pintle hook and lower into place Figures 11 and 12 3 Engag...

Страница 13: ...ection 3 4 Inspect the housing welded connections for soundness by referring to Section 2 in this manual Inspect the drawbar mounting for looseness In addition to being a safety hazard a loose drawbar...

Страница 14: ...14 XL DB20021UM en US 2019 08 07 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes...

Страница 15: ...15 XL DB20021UM en US 2019 08 07 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes...

Страница 16: ...inal component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the perfor...

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