30mm
10mm
70mm
30mm
10mm
50mm
10mm
50mm
10mm
10mm
30mm
10mm
10mm
70mm
10mm
50mm
10mm
50mm
—
9
—
—
10
—
—
13
—
—
14
—
—
11
—
—
12
—
—
15
—
—
16
—
Procedures of Wiring
When power supplies to Indoor Unit
When power supplies to Outdoor Unit
45 ~ 55mm
45 ~ 55mm
1
Preparation of Pipe
INST
ALLA
TION OF REFRIGERA
TING PIPES AND AIR REMO
V
A
L
• Use a pipe cutter to cut the copper pipe and remove burr.
• Before flaring, please put on the flare nut.
CAUTION
• Remove burr and jagged edge will cause leakage.
• Point the side to be trimmed downwards during trimming to
prevent copper chips from entering the pipe.
A
Trimming tool
Copper pipe
Die
Copper pipe
• Please use exclusive tool for
refrigerant R410.
Die
A (mm) Rigid Flaring Tool
For R410A tool
For R22 tool
6.35 (1/4")
0 – 0.5
1.0
9.
(3/8")
0 – 0.5
1.0
Outer Diameter
(ø)
2
Pipe Connection
CAUTION
• In case of removing flare nut of a indoor unit, first remove a nut of small diameter side, or a seal cap of big diameter side
will fly out.
• Free from water into the piping when working.
• Be sure to tighten the flare nut to the specified torque with a torque wrench. If the flare nut is overtightened, the nut may
be split after a long period has passed, and may cause a refrigerant leak.
Outer diameter
of pipe (ø)
Torque N • m
(kgf • cm)
Small diameter side
6.35 (1/4")
13.7 – 18.6 (140 – 190)
Large diameter side
9.52 (3/8")
34.3 – 44.1 (350 – 450)
Small diameter side
6.35 (1/4")
19.6 – 24.5 (200 – 250)
Large diameter side
9.52 (3/8")
19.6 – 24.5 (200 – 250)
Valve core cap
12.3 – 15.7 (125 – 160)
Valve head
cap
Flare nut
Torque wrench
Wrench
3
Remove of Air from the Pipe and Gas Leakage Inspection
AIR REMO
V
A
L
Procedures of using Vacuum Pump for Air Removal
Remove the cap of valve core. Then, connect the charge
hose. Remove the cap of valve head. Connect the vacuum
pump adapter to the vacuum pump and connect the charge
hose to the adapter.
Fully tighter the “Hi” shuttle of the manifold valve and
completely unscrew the “Lo” shuttle. Run the vacuum pump
for about 10-15 minutes, then completely tighten the “Lo”
shuttle and switch off the vacuum pump.
• Loosen the spindle of the service valve with small
diameter by 1/4 turn and tighten the spindle immediately
after 5 to 6 seconds.
• Remove the charging hose from the service valve.
Completely unscrew the spindle of the service valve (at 2
places) in anticlockwise direction to allow the flow of
refrigerant (using Hexagonal Wrench key).
Tighten the cap of valve head. Check the cap’s periphery if
there is any gas leakage. The task is then completed.
1
2
3
4
Please use gas leakage detector to check if
leakage occurs at connection of Flare nut as
shown on the right.
If gas leakage occurs, further tighten the
connection to stop leakage.
CONNECTION OF PO
WER CORD
WARNING
• THIS APPLIANCE MUST
BE EARTHED.
WARNING
• The naked part of the wire core should
be 10mm fix it to the terminal tightly.
Then try to pull the individual wire to
check if the contact is tight. Improper
insertion may burn the terminal.
• Be sure to use only wire specified for
the use of air-conditioner.
• Please refer to the manual for wire
connection and the wiring technique
should meet the standard of the
electrical installation.
• There is an AC voltage drop between
the LN terminal if the power is on.
Therefore, be sure to remove the plug
from its socket.
WARNING
• Leave some space in the connecting cord for
maintenance purpose and be sure to secure it with
the cord band.
• Secure the connecting cord along the coated part
of the wire using the cord band. Do not exert pressure on the wire as
this may cause overheating or fire.
AC 220–230V
1ø 50Hz
ø1.6 or ø2.0
Connecting cord
Outdoor unit
Indoor unit
Line cord
ø2.0
Connecting cord
ø1.6 or
ø2.0
Outdoor unit
Indoor unit
AC 220–230V
1ø 50Hz
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Detail of cutting the connecting cord
Detail of cutting the connecting cord
Green + Yellow
Strip wires
Strip wires
Green + Yellow
Green + Yellow
Green + Yellow
Strip wires
Green + Yellow
When power supplied to outdoor unit
0
• Power cannot be turned off using power switch. Always keep the switch “off” and put the switch cover on the
power switch so that the power cannot be turned on.
• Power cord is not necessary, store it in the lower-side space on the rear side of indoor unit. When storing, warp
the power plug with the vinyl bag for the parts, etc. and seal with adhesive tape to prevent dust or dirt.
• Terminal A and B of indoor unit do not need to be connected.
• When power supplied to outdoor unit, power is not turned off by switching the power of indoor unit to “OFF”. In
that case, please cut the breaker.
• Wiring for the horizontal piping from the right side.
• Remove the cover from the terminal base and screw the cable.
After remove the screw and terminal cover, and
put the connecting cords and fix the terminal
cover with screw.
Connecting cord
Connecting cord
Earth
Terminal cover
Screw
WARNING
After wiring the indoor unit, make sure to
reattach the terminal cover.
Securely screw in the power cord and connecting cord so that it will not get
loose or disconnect.
Tightening torque reference value: 1.2 to 1.6 N·m (12 to 16 kgf·cm).
Excessive tightening may damage the interior of the cord requiring
replacement.
When putting two connecting cords through the band.
Not to interfere with the drain hose, fold the cable at the drain hose side of
the electric box as shown in the left figure, and pass the cable just over the
electric box and pull it out.
Screw
Connecting cord
Cord band
C D
L(A)N(B)
Wiring of the Outdoor Unit
• Please remove the side cover for wire connection.
WARNING
• If you cannot attach the side plate due to the connection cord, please press the connecting cord in the direction to the
front panel to fix it.
• Be sure that the hooks of the side cover fixed in certainly. Otherwise water leakage may occur and this causes short
circuit or faults.
• The connecting cord should not touch to service valve and pipes. (It becomes high temperature in heating operation.)
Checking for the Electric Source and the Voltage Range
• Before installation, the power source must be checked and necessary wiring work must be completed. To make the wiring capacity proper, use the
wire gauge list below for the wiring from house distribution fuse box to the outdoor unit in consideration of the blocked rotor current.
IMPORTANT
• Investigate the power supply capacity and other electrical conditions at
the installing location.
• Depending on the model of room air conditioner to be installed, request
the customer to make arrangements for the necessary electrical work etc.
• The electrical work includes the wiring work up the outdoor unit. In localities
where electrical conditions are poor, use of a voltage regulation is
recommended.
• Install outdoor for the room air conditioner within the reaching range of
the line cord.
Cover
Earth terminal
Wire length
Wire gauge
up to 6m
1.6mm
2
up to 15m
2.5mm
2
up to 20m
4.0mm
2
Fuse Capacity
16A time delay fuse
IMPORTANT
FINAL ST
A
G
E
1
Heat Insulation and Finish of the Piping
• The connected terminals should be completed sealed with heat insulator and then tied up
with rubber strap.
• Do not tie the terminals with the tape too tight.
• If any clearance or over-tightening may cause condensation.
• Please tie the pipe and power cord together with vinyl tape as shown in the figure showing
the installation of Indoor and Outdoor units.
• To enhance the heat insulation and to prevent water condensation, please cover the outdoor
part of the drain hose and pipe with insulation sheet.
• Completely seal any gap with putty.
7
Insulation sheet for pipe connection
Putty
Sleeve of
protection pipe
Address Changing Switch
This is utilized to avoid the interference of remote controller signals when there are two indoor devices
installed in the same room. The Address Changing Switch is on the outside of the remote controller
battery cover (set to “A” during shipment).
• Setting the address (to avoid interference)
Only one of the two indoor devices has to be set (turn off the power to the other indoor device).
1
Place a battery in the remote controller and press the reset switch (please refer to page 29 in the
Instruction Manual).
2
While pointing the remote controller transmitter/receiver at the indoor device, move the switch of
the Address Changing Switch to “B”.
3
The channel is set when the device beeps, confirming it has received the signal.
• After changing the address, please confirm the device’s operation with the remote controller. If the
device does not operate, return the switch to “A” and please set the switch again.
• Installing and verifying the air purifying filter/duct filter (fresh air in pre-filter, exhaust pre-filter, nano-titanium disinfecting deodorizing/dust collecting fresh
air in filter). (Refer to Instruction Manual pages 10, 11.)
• Open the air purifying unit and attach
the air purifying filter with the jagged side
up.
!
Nano-Titanium disinfecting deodorizing/
dust collecting fresh air in filter
• Remove the fresh air in pre-filter and the
filter frame.
• Remove the air purifying unit (2 pieces)
by pulling out while pushing up with both
hands.
4
Power Source and Operation Test
Power source
WARNING
• Never extend the power cord.
• Keep additional length for the power cord and do not render the plug
under external force as this may cause poor contact.
• Do not fix the power cord with U-shape nail.
• The power cable easily generates heat. Do not bring the cable together
with a wire or vinyl tie.
CAUTION
• Do not operate the unit for more than 5 minutes while the spindle of
the service valve is closed.
• Please ensure that the air conditioner is in normal operating condition
during the operation test.
• Explain to your customer the proper operation procedures as described
in the user’s manual.
• If the indoor unit won’t operate, check the cable for correct connection.
• Turn on the lamp in the room where the indoor unit is installed and check
the remote controller for normal operation.
Force-cooling Operation
• When the service switch of the outdoor unit is pressed for 1 or more
seconds, the force-cooling operation starts. Use this mode when
performing the failure diagnosis or collecting refrigerant into the outdoor
unit.
Screw
Cover
Service switch (If the switch is pressed for
more than 1 second, the force-cooling
operation starts. If the switch is pressed
for additional more than 1 second, the
operation stops.)
Removing and Attaching the Front Panel
• After opening the front panel all the way with both hands, press the
arm on the far right side to the inside and remove it from the hole, then
pull forward.
• Please ensure that the front panel is attached with both hands.
Removing
• Take both arms of the front panel and press into the holes along the
steps of the device. Close the front panel after confirming that the arms
are attached.
Attaching
Front panel
Steps
Front panel
1
Confirm that the w-plate has been installed.
2
After inserting the front cover into the device, ensure that the top
tabs (3 places) have been inserted. In addition, secure the centre
tab (1 place). At this time, ensure that the front cover is not lodged
above the two way air exchange fan unit.
3
Tighten the screw to the two way air exchange fan unit.
4
Tighten the two screws at the bottom of the front cover and replace
the screw cover.
5
Replace the exhaust pre-filter, top grill, air purifying unit, pre-filter
and front panel.
1
Remove the front panel, pre-filter, air purifying unit, top grill and
exhaust pre-filter. (Refer to page 10 of Instruction Manual)
2
Remove the screw cover at the bottom of the front cover and remove
the screw.
3
Remove the screw behind the exhaust pre-filter.
4
Remove the centre tab of the front cover (1 place).
5
Place your hands on both sides of the front cover and remove while
pulling in the direction of the arrow.
Removing the front cover
Attaching the front cover
Ensure that the front cover is not
lodged above the two way air
exchange fan unit.
Screw (for two way air
exchange fan unit)
Screws
2
Connect the two way air exchange hose to the net.
When the two way air exchange hose is ø25
Attach the hood to the net, insert the two way air exchange hose in the net and fix with vinyl tape.
(1) Insert the hood until it touches the end.
(2) Fix the tab of the net to the tab of the hood.
(3) Wrap the tip of the two way air exchange hose with vinyl tape (locally procured) 2 – 3 round.
(4) Insert the two way air exchange hose (A) inside the net until it touches the end and fix it with vinyl tape (locally procured).
Using two way air exchange outlet cover (HC-DS5)
1
Cut the two way air exchange hose at 45-55mm from wall.
2
Wrap the top of the two way air exchange hose with vinyl tape (procure locally) tightly.
3
Attach the net to the two way air exchange hose, and then seal with vinyl tape (procure locally).
4
Attach the two way air exchange outlet cover.
In case a hole cannot be opened in the outer wall
Only the exhaust is possible when the hole in the wall passes through to the outside of the room.
1
Install the net to the two way air exchange hose and seal with vinyl tape.
2
Place the two way air exchange hose in the space within the wall.
3
Ensure that the two way air exchange Selection Switch is on “Stop Fresh air in” (refer to “Setting
the two way air exchange Selection Switch” on page 12.)
CAUTION
• Do not supply air from inside a wall.
By supplying highly humid air from inside
a wall or from underneath the floor, this
will cause dew to form. In addition, the
odors from inside a wall or from
underneath the floor may cause the odors
to infiltrate the room.
Insert the two way air exchange
hose into the wall gap.
Drain hose
Refrigerating pipe
Drain hose
Connecting cord
Indoor unit
Refrigerating pipe
Refrigerating pipe
=
Net
Drain hose
Two way air
exchange outlet
cover (HC-DS5)
Downward piping
Drain hose
Exhaust
Exhaust
Exhaust
Attach the outlet cover
from the top.
Be careful that the net does
not come out from opening
of the outlet cover.
In Case of Embedded Piping
In case a hole can be opened in the outer wall.
1
Open a hole of ø40 and above on the external wall at right bottom side of the air conditioner.
2
Pull out the two way air exchange hose, attach the
=
net and
~
hood, then seal with vinyl
tape.
Finish by sealing with putty.
Fresh air in pre-filter
Air purifying unit
Shaft
Shaft
Screw cover
Screws
Screw cover
Screw (Rear of
Exhaust Pre-filter)
Fix the top tabs (3 places)
Fix the centre
tab (1 place)
Remove this tab
2
Affixing the Remote Controller and Installing the Air Purifying Filter
• The remote controller may be affixed to a wall or pillar with the remote controller mounting screw
4
.
• When operating the air conditioning with the remote controller attached, please confirm that the signal is received by the air conditioning.
Furthermore, fluorescent lighting may affect the reception of the signal, therefore, please confirm by turning on the fluorescent lighting even
during the day.
• Lighting fixtures with electronic starters may shorten the reception distance and may even interfere with the signal being received.
Installation
• Insert the remote controller on the
mounting bracket from above.
Wall or pillar
4
Remote Controller
Mounting Screw
A
B
Switch
Address Changing
Switch
Air purifying unit
• Improper filter installation may result in abnormal noises.
Air purifying filter
(Included)
Filter frame
Filter frame
Fresh air in pre-filter
Filter frame
• Attach the filter frame and the fresh air
in pre-filter.
• Attach the
!
Nano-Titanium disinfecting
deodorizing/dust collecting fresh air in filter
to the filter frame.
3
Setting the Two Way Air Exchange Selection Switch
Two way air exchange Selection Switch
1
Prohibit Two Way Air Exchange
2
Only Exhaust
3
Operate Two Way Air Exchange
When operating the Two way air exchange. Please utilize this mode
for normal operation.
When stopping the Fresh air in operation. Please select this mode
when there is space to vent the Two way air exchange hose between
the internal and external walls, which leads outside the room, even if
the mounting work cannot directly vent the Two way air exchange hose
outside the room.
When stopping the Two way air exchange operation. Please select
this mode when the Two way air exchange hose cannot be vented
directly outside the room (Installation work specified for the embedded
ducting) or when there is a source of a questionable odor, smoke, or
oily smoke in the vicinity of the opening of the Two way air exchange
hose, even if the mounting work directly vents the Two way air exchange
hose outside the room.
Operate Two Way Air
Exchange
Only Exhaust
Prohibit Two Way Air
Exchange
Operation test
After completing the service switch operation, be sure to keep the
switch pressed for one or more seconds and stop the force-cooling
operation.
Arm
Steps
Attaching the Top Grill
Removing
Attaching
1
Position the “
” sign away.
Slide along the top of the
indoor device and press.
1
Lift up while pressing the top
grill and remove from tab.
(3 places: left, centre and right)
Tab
2
Press the top grill down and
affix with the hold down tab.
2
Pull forward.
End Treatment of Two Way Air Exchange Hose
• Treat the end of two way air exchange hose placed outdoor as follows.
1
Cut the two way air exchange hose so that the height difference between downward bending point and the
tip of the hood becomes 240 – 300mm.
• When the two way air exchange hose can be brought down straight from the wall hole, cut the hose at the
point 190 – 250 mm away from the wall hole.
• When arranging the two way air exchange hose in outdoor, cut the hose at the point 190 – 250 mm away
from the downward bending point.
When not using the outlet cover
CAUTION
• In case the distance to the two way
air exchange hose is small or the
hose is not fixed downward, rain
may drip into the room from the two
way air exchange hose.
• Set the hose longer at strong wind
area or seaside.
~
Hood
=
Net
%
Two way air
exchange hose (A)
Tab
Two way air
exchange hose
Outer wall
Inner wall
%
Two way air
exchange hose (A)
When bringing down straight from the wall hole
When arranging the hose in outdoor
Horizontal piping
Upward piping
Drain hose
Connecting cord
Two way air
exchange hose
Seal with tape
Indoor/Outdoor putty
Wall hole ( more
than ø40)
Refrigerating pipe
Air conditioner
Wall hole for two way air
exchange hose ( more
than ø40)
Wall hole for
refrigerating pipe
Seal with tape
Decorative tape
=
Net
~
Hood
Refrigerating pipe
Decorative tape
Two way air
exchange hose
3
Fix the two way air exchange hose with the drain hose with decorative tape. (Refer to the above drawing.) In this case, face it downwards to avoid
covering the two way air exchange opening.
Two way air
exchange hose
Drain hose
Two way air exchange hose
Refrigerating pipe
Piping and drain hose layout
Bottom cover
bush hole
Tab
ø2.0
Connecting cord
Bottom cover
Cord band screw
Cord band
Wiring of the Indoor Unit
•
For wire connection of the Indoor unit, you need to remove the front cover (refer to page 14), the low cover from the body of the
unit and terminal cover.
When the meter reaches -101KPa (-76cmHg)
during pumping fully tighten the shuttle.
Meter showing
pressure
Closed
R410A Manifold valve
Vacuum pump
Vacuum pump adapter
Valve
Charge hose
Valve
When pumping starts, slightly loosen the flare
nut to check of air sucked in. Then tighten the
flare nut.
The body of
service valve
Cap of
valve core
Cap of valve head
Hexagonal wrench key
Cap of valve head
Valve head cap for the service valve
at small diameter side
Valve head cap for the service valve
at large diameter side
cap of valve core
Putty
2
1
Gas leakage inspection
• Please be careful when bending the copper pipe.
• Screw in manually while adjusting the centre. After that, use a
torque wrench to tighten the connection.
Negative Ion Stick
Putty
D
C
B
A
RAS-D10EX2_A1_EN
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