
MAINTENANCE AND ADJUSTMENT OF THE EV
59
2. When installing a bearing as described in Step 1, some type of driver is required.
Never strike the bearing directly with a hammer or it will damage the bearing.
When installing a bearing, use a piece of pipe or a driver with a diameter that
matches the bearing inner race.
Figure 47
Shows the correct way to use a driver
and hammer to install a bearing.
3. Step 1 describes how to install a bearing in a case half or over a shaft However,
when installing a bearing over a shaft and into the housing at the same time, a
tight fit is required for both outer and inner
bearing races. In this situation, install a spacer
underneath the driver tool so that pressure is
applied evenly across both races. See
Figure
48.
If the outer race is not supported as shown,
the balls will push against the outer bearing race
and damage it
Interference Fit
1. Follow this procedure when installing a bearing over a shaft. When a tight fit is
required, the bearing inside diameter is smaller than the shaft. In this case. Driving
the bearing on the shaft using normal methods may cause bearing damage.
Instead, heat the bearing before installation. Note the following:
a. Secure the shaft so it is ready for bearing installation.
b. Clean all residues from the bearing surface of the shaft. Remove burrs with a
file or sandpaper.
c. Fill a suitable pot or beaker with clean mineral oil. Place a thermometer rated
above 120
℃
(248°F) in the oil. Support the thermometer so it does not rest on
the bottom or side of the pot.
d. Remove the bearing from its wrapper and secure it with a piece of heavy wire
bent to hold it in the pot. Hang the bearing in the pot so it does not touch the
bottom or sides of the pot.
e. Turn the heat on and monitor the thermometer. When the oil temperature rises
to approximately 120
℃
(248°F), remove the bearing from the pot and quickly
install it. If necessary, place a socket on the inner bearing race and tap the
bearing into place. As the bearing chills, it will tighten on the shaft, so install it
quickly. Make sure the bearing is installed completely.
2. Follow this step when installing a bearing in a housing. Bearings are general
installed in a housing with a slight interference fit Driving the bearing into the
housing using normal methods may damage the housing or cause bearing
damage. Instead, heat the housing before the bearing is installed. Note the
following:
CAUTION
Before heating the housing in this
procedure, wash the housing
Содержание HS5DUTV-2
Страница 25: ...GENERAL INFORMATION 25 IDENTIFICATION CODE Frame No...
Страница 69: ...MAINTENANCE AND ADJUSTMENT OF THE EV 69 Periodic Service Schedule...
Страница 108: ...MAINTENANCE AND ADJUSTMENT OF THE EV 108...
Страница 129: ...MAINTENANCE AND ADJUSTMENT OF THE EV 129 2 Apply lithium soap based grease onto end of the cable lithium soap based...
Страница 130: ...MAINTENANCE AND ADJUSTMENT OF THE EV 130...
Страница 137: ...ENGINE 137...
Страница 146: ...ENGINE 146 No Part Name Remarks 1 Binding post 2 Output shaft 3 Socket connector 4 Bearing...
Страница 148: ...ENGINE 148...
Страница 151: ...ENGINE 151 No Part Name Qty Remarks 1 Charger 1 2 Battery Assy 1...
Страница 164: ...CHASSIS 164 PANEL AND CARGO BED Front Panel...
Страница 168: ...CHASSIS 168...
Страница 171: ...CHASSIS 171 7 Left backplate cabin outside 1 8 Rear left wheel regula 1 9 Tank Opening Decorative Cover 1...
Страница 175: ...CHASSIS 175...
Страница 182: ...CHASSIS 182 28 Rear right side reflector 1 29 Washer 6 18 1 6 2...
Страница 184: ...CHASSIS 184...
Страница 192: ...CHASSIS 192 8 Dustproof cover1 2 9 Hex nut M14 1 25 2 10 Steering ball head components 2...
Страница 200: ...CHASSIS 200 4 Check steering joint Crack distortion Replace BRAKE SYSTEM...
Страница 206: ...CHASSIS 206 33 Hexagon Flange Bolt M12 1 25 2 34 Cylindrical Bush 12 5 22 55 2...
Страница 208: ...CHASSIS 208...
Страница 214: ...CHASSIS 214...
Страница 218: ...CHASSIS 218...
Страница 220: ...CHASSIS 220...
Страница 222: ...CHASSIS 222...
Страница 226: ...CHASSIS 226...
Страница 227: ...CHASSIS 227 3 Install brake pad NOTE 4 Install brake pad holding bolts 17Nm 1 7 m kg 12 ft lb...
Страница 228: ...CHASSIS 228...
Страница 230: ...CHASSIS 230...
Страница 232: ...CHASSIS 232 brake system 5 Check brake fluid level Brake fluid level is under the MIN level line Fill up...
Страница 239: ...CHASSIS 239...
Страница 241: ...CHASSIS 241 TRANSMISSION SYSTEM...
Страница 243: ...CHASSIS 243 Front Bridge...
Страница 245: ...CHASSIS 245...
Страница 247: ...CHASSIS 247...
Страница 249: ...CHASSIS 249...
Страница 251: ...CHASSIS 251...
Страница 253: ...CHASSIS 253...
Страница 255: ...CHASSIS 255 Front Transmission Axle Assy...
Страница 257: ...ELECTRICAL COMPONENTS 257...
Страница 260: ...ELECTRICAL COMPONENTS 260...
Страница 264: ...ELECTRICAL COMPONENTS 264 C V Axle Rear Axle...
Страница 266: ...ELECTRICAL COMPONENTS 266...
Страница 268: ...ELECTRICAL COMPONENTS 268...
Страница 270: ...ELECTRICAL COMPONENTS 270...
Страница 272: ...ELECTRICAL COMPONENTS 272...
Страница 274: ...ELECTRICAL COMPONENTS 274...
Страница 277: ...ELECTRICAL COMPONENTS 277 Shift Operating System...
Страница 281: ...ELECTRICAL COMPONENTS 281 Reverse mechanism parts...
Страница 283: ...ELECTRICAL COMPONENTS 283 Reverse mechanism parts...
Страница 285: ...ELECTRICAL COMPONENTS 285 SUSPENSION...
Страница 294: ...ELECTRICAL COMPONENTS 294 Rear Suspension...
Страница 302: ...ELECTRICAL COMPONENTS 302 Nut 45 Nm 4 5 m kg 32 ft lb...
Страница 319: ...ELECTRICAL COMPONENTS 292 1 2 3 Driven switch assy 4 The front axle differential switch 5 6 7 8 9...
Страница 321: ...ELECTRICAL COMPONENTS 294 CHARGING SYSTEM CIRCUIT DIAGRAM see 337 page...
Страница 325: ...ELECTRICAL COMPONENTS 298 TROUBLESHOOTING IF THE HEADLIGHT AND OR TAILLIGHT FAIL TO COME ON...
Страница 330: ...ELECTRICAL COMPONENTS 303 SIGNALING SYSTEM CIRCUIT DIAGRAM see 337 page...
Страница 331: ...FOREWORD 304 TROUBLESHOOTING IF A BRAKE LIGHT AN INDICATOR LIGHT OR THE WARNING LIGHT FAILS TO COME ON...
Страница 336: ...FOREWORD 309...
Страница 338: ...FOREWORD 311...
Страница 340: ...FOREWORD 313...
Страница 341: ...FOREWORD 314 7 If the four wheel drive indicator light fails to come on...
Страница 345: ...FOREWORD 318 SCHECKING THE SWITCH...
Страница 346: ...FOREWORD 319...
Страница 347: ...FOREWORD 320...