MAINTENANCE AND ADJUSTMENT OF THE EV
54
Amperage
Amperage is the unit of measurement for the amount of current within a circuit.
Current is the actual flow of electricity. The higher the current, the more work can be
performed up to a given point. If the current flow exceeds the circuit or component
capacity, it will damage the system.
Warning
If the current insulation damage, may cause short circuit fault which lead to short
circuit or large current in components. It may cause a fire.
Thus, if the current of circuit or components measured by amperage exceeds the
standard level, must check and repair electrical system at once.
BASIC SERVICE METHODS
Most of the procedures in this manual are straightforward and can be performed
by anyone reasonably competent with tools. However, consider personal capabilities
carefully before attempting any operation involving major disassembly.
1. Front, in this manual, riders to the front of the EV, The front of any component is the
end closest to the front the EV. The left and right sides refer to the position of the
parts as viewed by the rider sitting on the seat facing forward.
2. Whenever servicing an engine or suspension component, secure the EV in a safe
manner.
3. Tag all similar parts for location and mark all mating parts for position. Record the
number and thickness of any shims when removing them. Identify parts by placing
them in sealed and labeled plastic sandwich bags.
4. Tag disconnected wires and connectors with masking tape and a marking pen. Do
not rely on memory alone.
5. Protect finished surfaces from physical damage or corrosion. Keep gasoline and
other chemicals off painted surfaces.
6. Use penetrating oil on frozen or tight bolts. Avoid using heat where possible. Heat
can warp, melt or affect the temper of parts. Heat also damages the finish of paint
and plastics.
7. When a part is a press fit or requires a special tool to remove, the information or type
of tool is identified in the text. Otherwise, if a part is difficult to remove or install,
determine the cause before proceeding.
8. To prevent objects or debris from falling into the engine, cover all openings.
9. Read each procedure thoroughly and compare the illustrations to the actual
components before starting the procedure. Perform the procedure in
10. Recommendations are occasionally made to refer service to a dealership or
specialist. In these cases, the work can be performed more economically by the
specialist than by the home mechanic.
11. The term replaces means to discard a defective part and replace it with a new part.
Overhaul means to remove, disassemble, inspect, measure, repair and/or replace
parts as required to recondition an assembly.
12. Some operations require using a hydraulic press. If a press is not available, have
Содержание HS5DUTV-2
Страница 25: ...GENERAL INFORMATION 25 IDENTIFICATION CODE Frame No...
Страница 69: ...MAINTENANCE AND ADJUSTMENT OF THE EV 69 Periodic Service Schedule...
Страница 108: ...MAINTENANCE AND ADJUSTMENT OF THE EV 108...
Страница 129: ...MAINTENANCE AND ADJUSTMENT OF THE EV 129 2 Apply lithium soap based grease onto end of the cable lithium soap based...
Страница 130: ...MAINTENANCE AND ADJUSTMENT OF THE EV 130...
Страница 137: ...ENGINE 137...
Страница 146: ...ENGINE 146 No Part Name Remarks 1 Binding post 2 Output shaft 3 Socket connector 4 Bearing...
Страница 148: ...ENGINE 148...
Страница 151: ...ENGINE 151 No Part Name Qty Remarks 1 Charger 1 2 Battery Assy 1...
Страница 164: ...CHASSIS 164 PANEL AND CARGO BED Front Panel...
Страница 168: ...CHASSIS 168...
Страница 171: ...CHASSIS 171 7 Left backplate cabin outside 1 8 Rear left wheel regula 1 9 Tank Opening Decorative Cover 1...
Страница 175: ...CHASSIS 175...
Страница 182: ...CHASSIS 182 28 Rear right side reflector 1 29 Washer 6 18 1 6 2...
Страница 184: ...CHASSIS 184...
Страница 192: ...CHASSIS 192 8 Dustproof cover1 2 9 Hex nut M14 1 25 2 10 Steering ball head components 2...
Страница 200: ...CHASSIS 200 4 Check steering joint Crack distortion Replace BRAKE SYSTEM...
Страница 206: ...CHASSIS 206 33 Hexagon Flange Bolt M12 1 25 2 34 Cylindrical Bush 12 5 22 55 2...
Страница 208: ...CHASSIS 208...
Страница 214: ...CHASSIS 214...
Страница 218: ...CHASSIS 218...
Страница 220: ...CHASSIS 220...
Страница 222: ...CHASSIS 222...
Страница 226: ...CHASSIS 226...
Страница 227: ...CHASSIS 227 3 Install brake pad NOTE 4 Install brake pad holding bolts 17Nm 1 7 m kg 12 ft lb...
Страница 228: ...CHASSIS 228...
Страница 230: ...CHASSIS 230...
Страница 232: ...CHASSIS 232 brake system 5 Check brake fluid level Brake fluid level is under the MIN level line Fill up...
Страница 239: ...CHASSIS 239...
Страница 241: ...CHASSIS 241 TRANSMISSION SYSTEM...
Страница 243: ...CHASSIS 243 Front Bridge...
Страница 245: ...CHASSIS 245...
Страница 247: ...CHASSIS 247...
Страница 249: ...CHASSIS 249...
Страница 251: ...CHASSIS 251...
Страница 253: ...CHASSIS 253...
Страница 255: ...CHASSIS 255 Front Transmission Axle Assy...
Страница 257: ...ELECTRICAL COMPONENTS 257...
Страница 260: ...ELECTRICAL COMPONENTS 260...
Страница 264: ...ELECTRICAL COMPONENTS 264 C V Axle Rear Axle...
Страница 266: ...ELECTRICAL COMPONENTS 266...
Страница 268: ...ELECTRICAL COMPONENTS 268...
Страница 270: ...ELECTRICAL COMPONENTS 270...
Страница 272: ...ELECTRICAL COMPONENTS 272...
Страница 274: ...ELECTRICAL COMPONENTS 274...
Страница 277: ...ELECTRICAL COMPONENTS 277 Shift Operating System...
Страница 281: ...ELECTRICAL COMPONENTS 281 Reverse mechanism parts...
Страница 283: ...ELECTRICAL COMPONENTS 283 Reverse mechanism parts...
Страница 285: ...ELECTRICAL COMPONENTS 285 SUSPENSION...
Страница 294: ...ELECTRICAL COMPONENTS 294 Rear Suspension...
Страница 302: ...ELECTRICAL COMPONENTS 302 Nut 45 Nm 4 5 m kg 32 ft lb...
Страница 319: ...ELECTRICAL COMPONENTS 292 1 2 3 Driven switch assy 4 The front axle differential switch 5 6 7 8 9...
Страница 321: ...ELECTRICAL COMPONENTS 294 CHARGING SYSTEM CIRCUIT DIAGRAM see 337 page...
Страница 325: ...ELECTRICAL COMPONENTS 298 TROUBLESHOOTING IF THE HEADLIGHT AND OR TAILLIGHT FAIL TO COME ON...
Страница 330: ...ELECTRICAL COMPONENTS 303 SIGNALING SYSTEM CIRCUIT DIAGRAM see 337 page...
Страница 331: ...FOREWORD 304 TROUBLESHOOTING IF A BRAKE LIGHT AN INDICATOR LIGHT OR THE WARNING LIGHT FAILS TO COME ON...
Страница 336: ...FOREWORD 309...
Страница 338: ...FOREWORD 311...
Страница 340: ...FOREWORD 313...
Страница 341: ...FOREWORD 314 7 If the four wheel drive indicator light fails to come on...
Страница 345: ...FOREWORD 318 SCHECKING THE SWITCH...
Страница 346: ...FOREWORD 319...
Страница 347: ...FOREWORD 320...