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Flametech Lite Assembly & Safety Instructions

JOINTS CLOSE TO EACH OTHER

When brazing joints that are close to each other you run the risk of when applying heat to the joint 
being brazed, the joint adjacent to it re-melts. This can be avoided by using  alloys with different 
melting temperatures. E.g.: Silweld 40 range 640—7100C and Silweld 55 melting range 630—6600C.

FLAME SETTINGS

Even the most experienced engineer comes across a problem joint from time to time. Whether it be a 
fracture in the joint or a braze alloy that does not flow as expected, problems do occur. Most 
problems can be overcome by making a few adjustments in brazing technique or set up. There are 
basically three types of flame settings that can be set when using an oxygen and acetylene mixture.

Neutral Flame  

Equal amounts of oxygen and acetylene burning together in the flame.

Carburising Flame

Excess acetylene. The carburising flame appears to be more softer than the neutral and oxidising 
flame. Excess acetylene in the flame assists in removing surface oxides from the copper tube. The 
copper will appear bright rather than having dull or blackened surface due to an improper oxidizing 
flame.

Oxidising Flame

Excess oxygen. Flame appears to be fierce compared to the other 2 flames. This flame should be 
avoided.

First Choice                                Slightly Carburising Flame
Second Choice                          Neutral flame

Avoid oxidising flame

Содержание Flametech Lite

Страница 1: ...Flametech Lite Assembly and operating instructions ...

Страница 2: ...depleted Brazing may produce fumes and gases which may be hazardous to your health Avoid breathing these fumes and gases Read and follow the safeguards of the Material Safety Data Sheets MSDS for all brazing materials Keep combustible material away the heat source Keep a suitable fire extinguisher of the proper size in the work area Eye protection should always be worn when brazing or soldering DO...

Страница 3: ...acing immediately as the gauges contain pressurized components which if damaged can be potentially dangerous Regularly check the regulators visually for any signs of damage Flashback Arrestors A flashback is a momentary or sustained retrogression of the flame in the torch upstream of the mixing point at a very high speed This is a potentially dangerous situation particularly if the flame reaches t...

Страница 4: ...right hand thread and tighten securely using a suitable spanner Fit the other end BSP nut right hand thread to the torch body and secure Do not overtighten 2 Attach the red fuel gas hose to the Map gas regulator and the other end to the torch body left hand thread and tighten securely LIGHTWEIGHT BRAZING TORCH 1 Screw the brazing mixer on to the torch body Do not overtighten 2 Select the appropria...

Страница 5: ... cloth PURGING THE SYSTEM Before lighting the torch always purge the system to reduce the possibility of a mixed gas condition in the system Mixed gases can result in an explosion or flashback in the system Purging must be carried out in a well ventilated area that is free from open flames or other sources of ignition 1 Ensure that the pressure adjusting knobs on both regulators are fully open 2 C...

Страница 6: ...ize being used 3 Ensure that the pressure adjusting knobs on both regulators are fully open 4 Close both the fuel gas and oxygen torch valves 5 Open the oxygen cylinder valve slowly to ensure the regulator is not damaged by the surge of high pressure gas 6 Open the oxygen torch valve one full turn 7 Using the oxygen regulator pressure adjusting knob set the pressure identified from the nozzle char...

Страница 7: ... is safe to leave if the operator remains in the vicinity SHUTTING DOWN THE SYSTEM 1 Fully close the oxygen cylinder valve 2 Open the oxygen torch valve 3 When the oxygen regulator low pressure gauge indicates 0 close the oxygen torch valve 4 Fully wind out anticlockwise the pressure adjusting knob on the oxygen regulator 5 Repeat the process for the fuel gas NOZZLE GAS PRESSURE CHART Page 7 Flame...

Страница 8: ...If one section of the joint is thicker than the other more heat should be applied to the thicker section BRAZE SOLDER WILL NOT RUN If brazing alloy or solder will not run then there are generally two reasons that attribute to this not enough heat applied to joint or a fluxing problem Both of these problems can be overcome quite easily by increasing the heat input use larger nozzle if need be and t...

Страница 9: ...n be overcome by making a few adjustments in brazing technique or set up There are basically three types of flame settings that can be set when using an oxygen and acetylene mixture Neutral Flame Equal amounts of oxygen and acetylene burning together in the flame Carburising Flame Excess acetylene The carburising flame appears to be more softer than the neutral and oxidising flame Excess acetylene...

Страница 10: ...Flametech Lite Assembly Safety Instructions Suggested brazing alloys Below are listed the most common brazing alloys used in the refrigeration and air conditioning industry Other alloys are available on request ...

Страница 11: ...Page 11 ...

Страница 12: ...CWB Wholesale Ltd Oak House Priory Rd Langstone Business Village Newport NP18 2LH Tel 01291 431373 Email sales cwbwholesale com www cwbwholesale com ...

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