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Safety

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Hilscher, 2006-2011

2 Safety

2.1 Intended

Use

The NXIO 100-RE Boards described in this user manual are small modules
for real-time Ethernet communication.

Depending on the loaded firmware via MMC card, the NXIO 100-RE uses
the communication protocol of one of the following real time Ethernet
systems:

•

EtherCAT

Slave

•

EtherNet/IP

Adapter

(Slave)

•

Open Modbus/TCP Server

•

Ethernet Powerlink Controlled Node (Slave)

•

PROFINET

IO-Device

•

SERCOS III Slave

Note:

The NXIO 100-RE is in no way optimized in terms of EMC

compatibility. This product is intended to be used for evaluation and
development purposes in lab environments only and is not suitable for
production use!

Содержание NXIO 100-RE

Страница 1: ...User Manual NXIO 100 RE Board Configuration and Hardware Description Hilscher Gesellschaft f r Systemautomation mbH www hilscher com DOC061101UM02EN Revision 2 English 2011 06 Released Public...

Страница 2: ...2 2 Labeling of Safety Instructions 11 2 3 Safety Instructions 12 2 3 1 Electrostatic Discharge 12 2 4 Safety Instructions USA 12 2 4 1 Electrostatic Discharge 12 3 DESCRIPTION AND REQUIREMENTS 13 3 1...

Страница 3: ...Slave 38 4 6 1 General Data 38 4 6 2 Protocols 38 4 6 3 Configuring NXIO 100 RE for Powerlink Controlled Node Slave 38 5 DEVICE DRAWINGS AND CONNECTIONS 39 5 1 Power Supply 40 5 2 Ethernet Interface 4...

Страница 4: ...Introduction 4 58 NXIO 100 RE Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 10 CONTACTS 58...

Страница 5: ...1 1 1 List of Revisions Index Date Chapter Revisions 1 2006 11 06 all created 2 2011 06 07 1 5 6 Chapter Introduction revised Chapter Device Drawings and Connections revised Note about IO Pins added C...

Страница 6: ...e on Hardware Firmware Firmware Firmware Version NETX ROM EtherCAT Slave 2 2 4 0 NETX ROM EtherNet IP Adapter 2 1 17 0 NETX ROM Open Modbus TCP NETX ROM POWERLINK Controlled Node 2 1 18 0 NETX ROM PRO...

Страница 7: ...ying texts and the documentation were created for the use of the products by qualified experts however errors cannot be ruled out For this reason no guarantee can be made and neither juristic responsi...

Страница 8: ...r traffic or air traffic communication systems in life support systems in systems in which failures in the software could lead to personal injury or injuries leading to death We inform you that the so...

Страница 9: ...t laws as well as the associated regulations of different counters in particular those of Germany and the USA The software may not be exported to countries where this is prohibited by the United State...

Страница 10: ...on the loaded firmware via MMC card the NXIO 100 RE uses the communication protocol of one of the following real time Ethernet systems EtherCAT Slave EtherNet IP Adapter Slave Open Modbus TCP Server...

Страница 11: ...this signal word shall be restricted to extremely hazard Remark The signal word may not be used in case of danger of pure property damages WARNING indicates a possible hazard with medium risk which w...

Страница 12: ...boards Do not touch circuit components inside the equipment If available use a static safe workstation When not in use store the equipment in appropriate static safe packaging 2 4 Safety Instructions...

Страница 13: ...extensions Together with 32 Kbytes ROM holding the Bootloader and a Real Time kernel the internal memory of 144 Kbytes RAM is sufficient for smaller applications The connection to a primary host is ac...

Страница 14: ...ir protocol functions via microcode combining the performance of dedicated single protocol controllers with the flexibility of a CPU Two of these channels can further be linked to integrated PHs for E...

Страница 15: ...rnet communication All elements of the board are powered by an onboard switching DC power supply which can be powered by a wide range of simple unregulated standard power supplies from 12V to 30V outp...

Страница 16: ...091204 xml Master Device Every PROFINET IO Controller e g Siemens S7 317 CPU Siemens S7 315 CPU Configuration Tool STEP7 V5 3 SP3 Parameters set by the firmware Module configuration Firmware Support U...

Страница 17: ...connect power 3 Slot the MMC card for PROFINET IO into SD MMC Card Connector 4 Connect the power supply to the NXIO 100 RE Board 5 Connect the devices using Ethernet cable Insert necessary switches Co...

Страница 18: ...English 2011 06 Released Public Hilscher 2006 2011 4 1 4 How to configure the S7 Controller Configuration Steps 1 Open a new Project 2 Select the CPU e g CPU 315 2 PN DP 3 Configure the S7 Controller...

Страница 19: ...XIO 100 RE Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 Select button New to enter a new subnet Figure 3 S7 Controller Con...

Страница 20: ...Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 Set name of PROFINET IO Device system Figure 4 S7 Controller Configuration Na...

Страница 21: ...100 RE Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 4 Insert the NXIO 100 RE PROFINET IO Device Figure 5 Insert the NXIO 1...

Страница 22: ...Released Public Hilscher 2006 2011 5 Configure the NXIO 100 RE Digital Inputs and Outputs To configure the 16 Bit DIN and to configure the 16 Bit DOUT of the NXIO 100 RE PROFINET IO Device proceed as...

Страница 23: ...ion DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 Configure the S7 Controller Update Time Figure 7 Configure DIN and DOUT Controller Update Time 6 Save the configuratio...

Страница 24: ...OC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 4 1 5 Display Data Configure the Variable Table 1 To display the input data use IB0 to IB1 2 To display the output data use...

Страница 25: ...ble 10 General Data EtherCAT Slave 4 2 2 Protocols Cyclic data 4 Byte RxPDO Bits 15 0 are sampled from DIL switches 4 Byte TxPDO Bits 15 0 are output on LEDs Acyclic Data 128 Bytes Mailbox Out 128 Byt...

Страница 26: ...to folder Copy the XML file Hilscher NX IO RE xml to the folder C Programs TwinCAT IO EtherCAT 2 Start the TwinCAT System Manager 3 Create a New Project via File New 4 Insert a Master Select I O Confi...

Страница 27: ...st Activate Free Run with Yes The connection from the NXIO 100 RE Board is established the Master and all Slaves are activated Figure 11 TwinCAT System Manager Communication is running If State OP is...

Страница 28: ...d Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 4 2 5 Display Data Set Output values Figure 12 TwinCAT System Manager Set Output Values Select Onli...

Страница 29: ...29 58 NXIO 100 RE Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 Display of Input Values Figure 14 TwinCAT System Manager Se...

Страница 30: ...lt setup behavior DHCP Firmware Support USB Current firmware has no USB support Table 13 General Data EtherNet IP Adapter Slave 4 3 2 Protocols I O Data 2 Byte Input 2 Byte Output Communication 1 I O...

Страница 31: ...2006 2011 4 3 4 How to configure the RSLogix5000 1 Select Module Create a new project in RSLogix5000 using a CompactLogix controller Then the first step is to select the module and add it to your proj...

Страница 32: ...tion DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 The following dialog box appears for the selection of the new module Figure 16 Select Module Type Select ETHERNET MOD...

Страница 33: ...wn in the dialog below Figure 17 Module Properties Determine a name and enter a short description of the module Select the slot number in which the module is installed in the controller Select Data IN...

Страница 34: ...are Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 4 3 5 Display Data To display the input and output values use the controller Tags as shown in the followin...

Страница 35: ...are has no USB support Table 17 General Data SERCOS III Slave 4 4 2 Protocols I O Data 16 Bit Input 16 Bit Output via P 0 1502 and P 0 1503 SUC or cyclic parameterizable Functions Real Time data Servi...

Страница 36: ...odes Function Code 1 1 16 coil read Function Code 3 40 001 1 register read Function Code 5 1 16 coil read Function Code 16 40 001 1 register write Message Modus Server Table 20 Protocols Open Modbus T...

Страница 37: ...Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 4 5 4 How to configure the ModScan32 To read the 16 digital inputs use function code 1 with length 16 as disp...

Страница 38: ...rlink Controlled Node Slave 4 6 2 Protocols I O Data 2 Byte Input 2 Byte Output Version V2 Poll Request Response Response Time 1 s Functions SDO Upload Download SDO over ASND integrated Hub PDO Mappin...

Страница 39: ...1101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 5 Device Drawings and Connections Figure 20 NXIO 100 RE Board Note IO Pin CON_CLK for SERCOS III and IO Pin DIV_CLK for SERCOS...

Страница 40: ...ed in the lower right corner of the board The polarity of the power plug must be taken care of An AC supply shall not be used as the input capacitors are not designed for that mode of operation The cu...

Страница 41: ...wing figure shows the RJ45 standard pinning Pin 8 Term 2 Pin 7 Term 2 Pin 5 Term 1 Pin 3 RX Pin 2 TX Pin 1 TX Pin 4 Term 1 Pin 6 RX Device supports Auto Crossover Function Figure 23 Ethernet pinning a...

Страница 42: ...of hubs and switches by communication system Communication System Hub Switch EtherCAT forbidden applicable only between Master and 1 participant EtherNet IP allowed applicable 10 MBit s 100 MBit s Fu...

Страница 43: ...Hilscher 2006 2011 5 3 Mini B USB Connector 5 Pin Figure 24 Mini B USB Connector 5 Pin X2 Pi n Name Description 1 USB_EXT USB Bus Power 5 V supplied externally 2 D Data 3 D Data 4 ID Not connected 5 G...

Страница 44: ...COS III SYS yellow green SYS SYS SYS SYS SYS SYS COM 0 red green RUN MS BS RUN SF S3 COM 1 red green ERR NS BE ERR BF green L A IN LINK L A LINK LINK L A RJ45 Ch0 yellow ACT ACT RX TX green L A OUT LI...

Страница 45: ...ondition red Blinking Invalid Configuration General Configuration Error Example State change commanded by master is impossible due to register or object settings red Single Flash Unsolicited State Cha...

Страница 46: ...he indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms follo...

Страница 47: ...upplied to the device the module status indicator shall be steady off Duo LED red green green On Connected If the device has at least one established connection even to the Message Router the network...

Страница 48: ...t OMB task is ready and not configured yet green Flashing cyclic with 5Hz Waiting for Communication OMB task is configured RUN Name in the device drawing COM 0 green On Connected OMB task has communic...

Страница 49: ...e is in Basic Ethernet state Single Flash Slave is in Pre Operational 1 Double Flash Slave is in Pre Operational 2 Triple Flash Slave is in ReadyToOperate On Slave is Operational BS Name in the device...

Страница 50: ...cy of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Red and green LEDs shall be on alternately Single Flash The indicator shows one short flash approximately 200 ms followed...

Страница 51: ...eneric or extended diagnosis present system error red Flashing cyclic at 2 Hz for 3 sec DCP signal service is initiated via the bus SF Name in the device drawing COM 0 off Off No error Duo LED red gre...

Страница 52: ...according to Sercos III Cass 1 Diagnosis orange On CP0 CP3 Communication phase 0 to Communication phase 3 orange Flashing 4 Hz Identification Bit 15 in the Slave device control that indicates remote...

Страница 53: ...GPIOs LED Color V4 O1 Digital Out yellow V5 O2 Digital Out yellow V6 O3 Digital Out yellow V7 O4 Digital Out yellow V8 O5 Digital Out yellow V9 O6 Digital Out yellow V10 O7 Digital Out yellow V11 O8 D...

Страница 54: ...ce SERCOS III Slave Ethernet Frame Types Ethernet II Processor netX 500 Transmission Rate 10 100 MBit s Auto Negotiation Cross Over Halfduplex Fullduplex 100 MBit s Inputs 16x DIL Switch as Digital In...

Страница 55: ...e 8 Variable Table display the Input Data and the Output Data 24 Figure 9 TwinCAT System Manager Insert Master 26 Figure 10 new devices found Select Device 26 Figure 11 TwinCAT System Manager Communic...

Страница 56: ...General Data Open Modbus TCP Server 36 Table 20 Protocols Open Modbus TCP Server 36 Table 21 Use of Hubs and Switches for Open Modbus TCP 36 Table 22 General Data Powerlink Controlled Node Slave 38 T...

Страница 57: ...8 NXIO 100 RE Board Configuration and Hardware Description DOC061101UM02EN Revision 2 English 2011 06 Released Public Hilscher 2006 2011 9 Glossary netX networX on chip next generation of communicatio...

Страница 58: ...o hilscher fr Support Phone 33 0 4 72 37 98 40 E Mail fr support hilscher com India Hilscher India Pvt Ltd New Delhi 110 025 Phone 91 11 40515640 E Mail info hilscher in Italy Hilscher Italia srl 2009...

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