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5000W and 6000W- 86V. 

 
3.5 Prolonging the Life of your Battery:  

Your HPC bicycle/kit features a state of the art Lithium based battery systems. Our kits feature the most 
powerful, lightest weight and best performing batteries on the market. NMC based systems should expect 
around 3 years of use depending on how you take care of your battery. Remember that these batteries do 
have a shelf life so even if you are not using the pack, the battery will only be good for so long.  
 
To prolong the life and performance of the pack, it is best to not drain the pack to zero capacity (like when 
the battery management system shuts it off). Going from 100% to zero capacity will adversely affect your 
life cycles. It is much better, for instance, to go from 100% to 50%. If you only rode your bike 3 miles every 
day, you are better off charging the battery after each ride instead of waiting until the battery is dead.  
Keeping the depth of discharge less than 80% (so from 100% to 20%) will make sure you get the full life 
from the battery.  
 
Heat and discharge rate also will adversely affect the life and performance of the battery. If you want more 
life from your battery and system, it is best to use lower amps. The lower the amps that the system drains 
from the battery, the less stress (and heat) it puts on the battery cells and battery management system.  This 
equates to a longer cycle life and higher performing battery. If you, for instance, use your system at full 
throttle and high amps continually (like climbing long, steep hills), you will notice a degradation of your 
performance and range a lot sooner than someone who is not pushing the system as hard.  

 

3.6 Bike Operation:  

1. DO NOT use FULL throttle for prolonged periods of time.  This will result in excessive heat buildup in the 
motor, throttle and batteries. Think about what would happen to your car if you redlined it for prolonged 
periods of time... It will not last very long. Do not abuse your system, and it will last you a long time!  
2. DO NOT cruise long distances over 80% of the stated top speed due to heat buildup in the components. 
For instance, if you bikes top speed is 30mph, do not cruise over 24 mph. This is a rule of thumb to prolong 
the life of your system.  
3. NEVER fully rely on the motor for power when climbing. Pedal along to assist the motor. This will 
increase range and prolong the life of the components  
4. DO NOT operate in excessive heat (over 100 degrees Fahrenheit) for a prolonged period of time. Doing so 
may result in excessive heat buildup and some components may shut down due to thermal protection.  
5. If you notice a decrease in performance or abnormal operation, cease electrical operation immediately. 
Failure to do so may result in damage to electrical components.  
6. DO NOT apply the brakes abruptly when going downhill as this may result in loss of control. Use 
consistent, gradual braking. 
8. NEVER use the throttle and brake at the same time. Doing so will potentially damage the controller and 
the bike itself due to the immense rotational forces of the motor.  
9. ALWAYS help your system out by pedaling up steep inclines. If you hear your motor struggling or your 
system is going less than 5 mph at full throttle, either help out by pedaling more, or simply get off your bike 
and walk it up the hill. 

We will not be responsible for burnt motors due to willful neglect.

  

10. Ride the bike at a level and speed you are comfortable with. Do not push the boundaries of your skill 
level or the bike!  
11. The Revolution is made for fast and aggressive riding if the rider is sufficiently skilled. However, it was 
not made for very large jumps and/or cliff jumping.  It is intended as more of a do-it-all Freeride type bike.  
Small to medium jumps are fine as long as you feel it is safe and comfortable to do so.  
12. ALWAYS follow local laws regarding your electric bike.  If your bike is over legal power limits, bikes 
equipped with bicycle computer must make sure to program your system to federal legal limits when riding 
on public roads or property.  

 
3.7 Storage and Charging:  

1. ALWAYS store and charge your batteries in a cool, dry place.  Failure to do so will decrease performance 

Содержание HPC REVOLUTION 2017

Страница 1: ...ur new HPC Revolution you are at the forefront of electric propulsion technology You now own one of the industry s most capable and most powerful electric bikes ever created Below you will find the in...

Страница 2: ...Glossary 1 Assembly 3 4 2 Battery Safety 5 7 3 How to use your Revolution 8 12 4 E Bike Computer settings 13 5 Troubleshooting 14 15 6 Warranty 16 18 7 HPC Warranty Card 19...

Страница 3: ...e4rpackage inside the large bike box itself 1 2 Look carefully inside the box for your pedals L left R right and front wheel quick release L goes on the left side and R goes on the right side MAKE SUR...

Страница 4: ...Step 2 and 3 Install the Maxle through the drive side dropout then tighten to 50 in lb 5 7Nm Step 4 Tighten the non drive side wedge expander to 30 in lb 3 4Nm Installed 20mm Maxle...

Страница 5: ...ase on the bottom of the seat tube IMPOTANT MAKE SURE THE SEATPOST DOES NOT PROTRUDE PAST THE FRAME S SEATPOST TUBE Otherwise your rear shock could come into contact with the seat tube and cause damag...

Страница 6: ...will be a result of a BMS failure and attempting to charge short circuit over discharge or somehow puncture the battery pack The main cause of failure in lithium batteries occurs during the charging p...

Страница 7: ...rolonged periods of time forced over discharge charging or excessive mechanical abuse Specifically mechanical abuse in the form of excessive shock or vibration can result in case deformation crushing...

Страница 8: ...rea evacuated and secure and do not handle the cell battery for at least 24 hours If the battery cools continue to monitor until it reaches ambient temperature Remove the battery from the area once it...

Страница 9: ...bout 95 and then slowly charge the last few percent as the battery self balances each cell Once charge is complete the fan will turn off and one of the red lights will go back to green just like it lo...

Страница 10: ...bly cool place and turn the on off switch to off It is always best to store your batteries in an uncharged state preferably 40 60 Although wheels are professionally trued and dished prior to shipment...

Страница 11: ...time 2 DO NOT cruise long distances over 80 of the stated top speed due to heat buildup in the components For instance if you bikes top speed is 30mph do not cruise over 24 mph This is a rule of thumb...

Страница 12: ...ms All systems 4000w are equipped with drilled side covers to prevent overheating and allow your bike to perform at full performance for much longer The vented side covers also allow the bike to be ri...

Страница 13: ...aw much more battery juice under these circumstances To test your maximum range see if you can plan out a flat or mostly flat route fully charge you battery and set your bike computer to 4 amps to det...

Страница 14: ...system at or before the bottom 20 of your battery capacity for longevity of your battery pack i e 15ah pack don t use more than 12ah 3000W Revolution Sport 3 0 Max Current 45A Nominal Voltage 63V Str...

Страница 15: ...try to charge If that does not work to wake up the battery you must jump the BMS Solution 1 Unplug the yellow XT 90 connector and pre charge resistor assembly if applicable The pre charge resistor is...

Страница 16: ...oute fully charge you battery and set your bike computer to 4 amps to determine how far you can go Riding with maximum amps on your power system will decrease range since the motors will always want t...

Страница 17: ...oes not cover the following normal wear and tear any damage failure or loss caused by accident misuse neglect abuse and failure to follow instructions or warning in owner s manual bending of frames fo...

Страница 18: ...come with a 3 YEAR Limited Warranty from date of shipment 1 HPC warrants their products to be in good working order during the period of warranty The period of warranty is stated on the warranty card...

Страница 19: ...ance HPC will not be held liable for any complaint concerning failure loss of quality or poor performance Furthermore there can be instances where use of non recommended products may cause actual dama...

Страница 20: ..._____________________________________________________ Controller ___________________________________________________________________ Throttle __________________________________________________________...

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