Handicare Winner Service Manual Download

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SERVICEMANUAL
WINNER

Summary of Contents for Winner

Page 2: ...ght to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the prod...

Page 3: ...ical specifications 10 1 3 Modifications 10 1 4 Safety 10 2 Adjustment options 12 2 1 Seat adjustments 12 2 1 1 Adjusting the seat height and depth 12 2 1 2 Backrest adjustment 12 2 1 3 Lower backrest...

Page 4: ...s important to see to it that work is always done safely particularly with respect to activities where the scooter must be lifted up We advise that you contact our service department before doing repa...

Page 5: ...reference XXXXXX 010004000 en doc The product has the following decals and labels A Charging connection B Fuse for lighting C Automatic fuse D Driving E Pushing F Tire pressure wheels G Reverse Forwa...

Page 6: ...els see product specification sheet G Reverse Forward drive When the operating handle is pressed the scooter will drive forward or in reverse See Driving forward and in reverse The following pictogram...

Page 7: ...fication of the product XXXXXX 010006000 nl doc Identification plate See fig 000000010 On this plate A information on the product can be found See Identification of the product Identification of the p...

Page 8: ...ning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty...

Page 9: ...ries belong to chemical waste Use according to purpose 1 The scooter Winner was designed for transport of persons with a weight of up to 159 kg use on paved roads sidewalks footways and bike ways use...

Page 10: ...ter than 10 On slopes always drive slowly and with awareness Never drive down a slope at full speed Do not drive down slopes with loose gravel or a sandy surface because one of the back wheels might s...

Page 11: ...rding to the strictest EMC requirements Mobile telephones have no influence on the driving behaviour of the scooter When using a mobile telephone in the vicinity of a scooter with special adaptations...

Page 12: ...e seat The backrest will now automatically move forward Press the backrest backward by leaning back to a position that is most comfortable for you After adjustment push the handle down to secure the b...

Page 13: ...st can be pulled up by hand and will lock into one of three positions by means of a click Tilting the headrest The headrest can be tilted by hand until the desired position is reached 2 2 Adjusting th...

Page 14: ...rward speed 100 100 Reverse speed 30 40 Invert throttle polarity No Yes Power down timer 20 20 Engineering menu SP1B SP1B Winner 2004 Current limit 110 110 Motor compensation 60 60 Hold factor 108 152...

Page 15: ...SPEED CONSOLE CONTROLLER BLACK RED BLACK RED REAR MOTOR TRANSAXLE 5A FUSE LIGHT 15A FUSE CHARGER RED WHITE BLACK CONTROLLER CIRCUIT BREAKER 60A BATTERY BATTERY INPUT CHARGER TRANSAXLE CONTROL PANEL B...

Page 16: ...ons Colour of the cables 1 Brown A Battery meter 2 Red B 1 2 NC C Flashing light right 1 2 Black 1 Red 2 White D Turn indicator switch 3 Green E Button horn 1 2 Black F Contact plug 1 2 Black 1 Black...

Page 17: ...d forward 15 km h Minimum brake distance from maximum speed 3550 mm Seat angle 2 Effective seating depth 432 mm Effective seating width 457 mm Sitting height from the front adjustable in steps of 25 m...

Page 18: ...neral standards and testing methods October 1997 2 NEN EN 12184 Electrically driven wheelchairs scooters and associated charging equipment Standards and testing methods April 1999 3 The Winner 3 wheel...

Page 19: ...tion Version 2008v2 19 4 3 Authorized service and technical support For problems or questions contact your dealer Ask us for information on the nearest dealer Manufacturer Handicare Dealer stamp XXXXX...

Page 20: ...ght separately The relevant part is part of the composition that is shown Only the composition can be ordered so it must be replaced in its entirety Boxed position numbers refer to the relevant drawin...

Page 21: ...re assy 4 wheel 007 Front bumper assy 3 wheel 008 Front bumper assy 4 wheel 009 Rear bumper assy 010 Drive transaxle assy 011 Rear tire assy 012 Tiller parallel assy 013 Tiller parallel assy 3 4 wheel...

Page 22: ...part 2 Rivet pop 10 No spare part 2 Locknut 1 4 20unc 11 No spare part 4 Flatwasher 1 4 12 258 00361 000 4 Screw 1 4 20unc x3 1 4lg 4 14 13 No spare part 4 Wheel plastic 2 14 No spare part 2 Flatwash...

Page 23: ...t 3 8x5 8 2 42 8 110 00081 000 1 Rear frame 4w 130 41 9 No spare part 2 Rivet pop 10 No spare part 2 Locknut 1 4 11 No spare part 4 Flatwasher 1 4 12 258 00361 000 4 Wheel plastic 2 4 14 13 No spare p...

Page 24: ...24 Version 2008v2 003 Front fork 3 wheel Pos Article number Units Description Price 2008 1 110 00021 000 1 Front fork assembly 105 57 2 015 07010 002 1 Ball head bearing set 15 18...

Page 25: ...83 9 001 03090 006 2 Pivot pin 4 35 10 001 00220 001 4 Locknut 5 16 24unf 0 83 11 001 00220 005 2 Locknut 5 8 18unf 0 83 12 No spare part 2 Flatwasher 5 8 13 123 00061 000 1 Tie rod axle bracket LH 30...

Page 26: ...nner rim 6 20 07 5 176 00181 000 1 Hub 13 80 6 015 07030 001 2 Bearing 6 56 7 001 03130 004 2 Screw 5 16 24unf x1 1 4 0 83 8 001 01020 018 2 Lockwasher 5 16 0 21 9 001 01110 001 2 Flatwasher 5 16 0 83...

Page 27: ...inner with cap 9 66 4 176 00211 000 1 Hub 13 80 5 173 00031 000 1 Inner rim 5 10 35 6 001 01110 003 4 Flatwasher 3 8 0 14 7 001 03130 002 4 Screw 3 4 24unf x1 0 83 8 015 07030 001 2 Bearing 6 56 9 17...

Page 28: ...Front bumper assy 3 wheel Pos Article number Units Description Price 2008 1 126 00011 000 1 Front bumper 3w 55 89 2 No spare part 4 Screw 1 4 20uncx2 lg 3 No spare part 8 Flatwasher 1 4 4 No spare pa...

Page 29: ...2008v2 29 008 Front bumper assy 4 wheel Pos Article numnber Units Description Price 2008 1 126 00021 000 1 Front bumper 4w 52 44 2 001 01110 003 2 Flatwasher 3 8 0 14 3 001 00220 002 2 Locknut 3 8 16u...

Page 30: ...Version 2008v2 009 Rear bumper assy Pos Article number Units Description Price 2008 1 001 00220 002 2 Locknut 3 8 unc 0 14 2 001 01110 003 2 Flatwasher 3 8 0 14 3 126 00021 000 1 Rear bumper 3 4w 52...

Page 31: ...rt 4 Screw 3 8 16uncx2 1 4 lg 4 No spare part 8 Flatwasher 3 8 5 001 06010 003 2 Retain clip transaxle 6 103 00091 000 2 Keyway 7 59 7 001 03140 004 2 Set screw 5 16 18unc 0 21 8 103 00101 000 2 Colla...

Page 32: ...2 176 00201 000 1 Hub 15 87 3 173 00031 000 1 Inner rim 5 10 35 4 171 00031 000 1 Tube inner with cap 9 66 5 176 00191 000 1 Spacer bushing 1 59 6 172 00051 000 1 Tire 5 24 84 7 173 00061 000 1 Mag o...

Page 33: ...ront tiller shroud 66 93 4 No spare part 6 Screw m4x6mm lg 5 008 00000 381 1 Label strip Blue 2 42 6 20456 0682 1 Rubber bellow 42 78 7 052 00471 000 1 Back tiller shroud assy blue 127 65 8 008 00000...

Page 34: ...10 0 14 4 124 00041 000 4 Pivot pin 3 80 5 001 20030 002 4 Retaining clip 0 83 6 001 03090 007 2 Pivot pin 7 59 7 013 00031 000 1 Gas spring 71 07 8 110 00041 000 1 Channel front 48 99 9 124 00031 00...

Page 35: ...or mat 3w 14 49 3 No spare part 1 Front floorpan 3w 4 No spare part 4 Screw 8x1 2 lg 5 No spare part 4 Rivet pop 6 No spare part 4 Flatwasher 6 7 054 00001 000 2 Shroud j bracket 5 11 8 001 15010 002...

Page 36: ...3 No spare part 1 Front floorpan 4w 4 No spare part 6 Screw 8x1 2 lg 5 No spare part 4 Rivet pop 6 No spare part 4 Flatwasher 6 7 054 00001 000 2 Shroud j bracket 5 11 8 126 00061 000 1 Bumper trim 4w...

Page 37: ...29 67 6 001 15010 002 4 Snap button 0 21 7 126 00052 000 2 Bumper trim 4 35 8 No spare part 2 Velcro 9 No spare part 8 Screw m4x25mm 10 No spare part 8 Locknut m4 11 No spare part 8 Flatwasher m4 12...

Page 38: ...over assy 2 3 3 3 4 3 3 1 Pos Article number Units Description Price 2008 1 052 00451 000 1 Battery cover assy blue 129 72 2 052 00401 000 1 Battery cover blue 129 72 3 No spare part 6 Velcro 4 008 00...

Page 39: ...Version 2008v2 39 018 Front basket assy Pos Article number Units Description Price 2008 1 265 00081 000 1 Basket front assy 63 48...

Page 40: ...e part 2 Locknut m3 6 No spare part 2 Screw m3x12mm 7 265 00101 000 1 Horn 13 80 8 164 00061 000 1 Pcb main board 180 78 9 165 00021 000 1 Potentiometer 115 23 10 001 00230 001 2 Screw lock kit 4 40un...

Page 41: ...03 7 Screw 8 32uncx3 8 lg 0 83 9 264 00111 000 2 Signal light 31 05 10 265 00131 000 1 Battery meter 41 40 11 165 00061 000 1 Speed selector switch 66 93 12 005 01120 000 2 Toggle switch 17 94 13 005...

Page 42: ...000 1 Grommet rubber 5 8 x 1 4 0 83 9 005 01130 000 1 Circuit breaker 60A 23 57 10 053 00111 000 1 Boot circuit breaker 1 59 11 005 01190 000 1 Blade fuse 15A 2 42 12 005 01180 000 1 Blade fuse 5A 1 7...

Page 43: ...Version 2008v2 43 022 Charger cable assy Pos Article number Units Description Price 2008 1 055 00181 000 1 Harness charger assy 52 44...

Page 44: ...2008v2 023 Battery cable assy Pos Article number Units Description Price 2008 1 055 00211 000 2 Battery cables assy 44 16 2 055 00191 000 1 Harness battery red 22 77 3 055 00201 000 1 Harness battery...

Page 45: ...Version 2008v2 45 024 Main wire harness Pos Article number Units Description Price 2008 1 055 00151 000 1 Main harness assy 70 38...

Page 46: ...46 Version 2008v2 025 Rear light harness Pos Article number Units Description Price 2008 1 055 00171 000 1 Harness rear light assy 29 67...

Page 47: ...M6x20 D7991 VZ 3 10315 1 Seat frame 71 76 4 2606 1 Washer m22 0 76 5 2546 1 Bush 2 90 6 No spare part 5 Flatwasher 3xD m6 D9021 VZ 7 No spare part 6 Lockwasher m6 D127B VZ 8 No spare part 5 Hexagonal...

Page 48: ...Price 2008 1 118 00221 000 1 Armrest RH 84 18 2 232 00011 000 2 Headrest receiver 8 28 3 237 00011 000 1 Headrest adjustable vinyl 67 62 4 1693 1 Basket holder 55 89 5 4930 1 Basket rear 54 51 6 118 0...

Page 49: ...Version 2008v2 49...

Page 50: ...25x35L 1 24 5 1001675 4 Arc Washer 0 14 6 00000 1702 2 Lock nut M8 0 21 7 161 00151 000 1 Console bottom cover assy 286 35 8 00000 3200 4 Screw M5xP0 8x12L 0 14 9 00000 1700 4 Lock nut M5xP0 8 0 14 10...

Page 51: ...25x35L 1 24 5 1001675 4 Arc Washer 0 14 6 00000 1702 2 Lock nut M8 0 21 7 161 00151 000 1 Console bottom cover assy 286 35 8 00000 3200 4 Screw M5xP0 8x12L 0 14 9 00000 1700 4 Lock nut M5xP0 8 0 14 10...

Page 52: ...OLE TOP COVER ASSY Article number 161 00171 000 150 42 Pos Article number Units Description Price 2008 1 1001334 1 Console top cover 111 78 2 1001335 1 Head light assy 35 88 3 1001336 1 Head light sea...

Page 53: ...1208 1 PCB tiller 131 10 5 1001324 4 Screw 2 9x8mm 0 14 6 1001325 1 Horn 14 49 7 1001326 2 Front indicator assy 13 11 8 1001327 2 Toggle switch wire assy 17 25 9 1001328 1 Key switch wire assy 10 35 1...

Page 54: ...1 Horn switch cable assy 10 35 4 1001340 1 Horn switch cable assy 10 35 5 1001341 1 Speed knob 1 17 6 1001342 1 Warning light control assy 10 35 7 1001343 1 Head light switch cable assy 10 35 8 008 0...

Page 55: ...art 1 Wig wag 2 No spare part 1 Finger control LH 3 No spare part 1 Finger control RH 4 No spare part 2 Screw M4xP0 7x8L black 5 1001355 1 Plastic tip finger LH Green 3 04 6 1001356 1 Plastic tip fing...

Page 56: ...foam 8 28 3 108 00281 000 1 Brake handle 8 28 4 00000 9002 2 Plug for hand grip 22x2 0 14 5 1001313 8 Pivot bush 0 76 6 1001308 1 Channel front assy 44 85 7 1001315 4 Pivot pin 0 76 8 1001316 8 Spring...

Page 57: ...ist Winner 2004 008 CHANNEL FRONT ASSY Pos Article number Units Description Price 2008 1 1001309 1 Channel front 24 84 2 1001310 1 Gas spring 66 93 3 1001311 1 Pivot pin 0 76 4 00000 1402 2 Clip E7 0...

Page 58: ...Description Price 2008 1 1001360 1 Rear cover of tiller 120 75 2 008 00000 391 1 Label charger 0 76 3 00001 1347 1 Label CE 0 48 4 008 00000 371 1 Label tiller adjust 1 52 5 1001361 1 Charger plug cab...

Page 59: ...Front cover of tiller 62 79 7 1001366 6 Screw M4xP0 7x10L black 0 14 8 1001367 6 Flat washer W4 black 0 14 9 1254 3 P clip ACC 3 0 76 10 1001368 1 Hose clamp 0 76 11 No spare part X X 12 No spare par...

Page 60: ...42 000 1 Tiller cover assy front 62 79 6 1001366 6 Screw M4 P 07 10mm 0 14 7 1001367 6 Washer 3 6 0 5t 0 14 8 1254 4 P clip 0 76 9 1001368 1 Hose clamp 0 76 10 00000 4134 1 Bolt M8 P1 25 35mm 1 24 11...

Page 61: ...72 00062 000 1 Outer tire 4 10x3 50x6 24 84 3 176 00191 000 1 Spacer Bush 1 59 4 00001 1462 1 Label max 2 7 bar 0 35 5 173 00052 000 1 Outer Rim 6 26 91 6 173 00042 000 1 Inner Rim 6 13 11 7 171 00021...

Page 62: ...number Units Description Price 2008 1 No spare part 1 Fork Weldment 2 No spare part 2 Tube cap 3 No spare part 4 Nylon bearing 4 No spare part 2 Spring stopper 5 No spare part 2 Compression Spring 6...

Page 63: ...el assy 3W 73 14 2 110 00022 000 1 Front fork assy 100 05 3 00000 2003 2 Flat washer M8 0 14 4 00000 2203 2 Spring washer M8 0 14 5 00000 4135 2 Screw M8xP1 25x25L 0 14 6 176 00172 000 1 Axle for fron...

Page 64: ...1 Front frame weldment 328 44 2 No spare part 1 Front fork wheel assy 3 015 07010 002 1 Head set 15 18 4 126 00011 000 1 Front bumper 55 89 5 No spare part 2 Snap button 6 00000 4104 4 Screw M6xP1 0x5...

Page 65: ...1004583 1 Knuckle LHS 63 48 12 00000 4110 2 Bolt M10xP1 5 70mm 0 35 13 00000 1703 2 Nut M10 P1 5 0 35 14 001 03010 003 2 Bolt M8 P1 25 125mm 1 73 15 00000 2103 4 Washer 8 16 1 5 0 14 16 1004584 4 Plug...

Page 66: ...9 1 0 0 21 27 00000 1703 2 Lock nut M12 P1 75 0 35 28 1004593 4 Bush 16 8mm 0 62 29 00000 4135 2 Bolt M8 P1 25 25mm 0 14 30 1004594 1 Brake assy RHS 52 44 31 1004595 1 Brake assy LHS 52 44 32 00000 15...

Page 67: ...le number 1004582 63 48 Pos Article number Units Description Price 2008 1 1004599 1 Bracket 24 84 2 1004600 1 Knuckle 30 36 3 1004601 2 Ball bearing 5 24 4 00000 2003 1 Washer M8 0 14 5 00000 1702 1 N...

Page 68: ...le number 1004583 63 48 Pos Article number Units Description Price 2008 1 1004604 1 Bracket 24 84 2 1004605 1 Knuckle 30 36 3 1004601 2 Ball bearing 5 24 4 00000 2003 1 Washer M8 0 14 5 00000 1702 1 N...

Page 69: ...43 Pos Article number Units Description Price 2008 1 No spare part 1 Front cover 3w 2 1001273 2 Shroud J bracket 3 93 3 00001 1110 4 Rivet pop 0 21 4 126 00032 000 1 Bumper trim LH 4 35 5 126 00042 00...

Page 70: ...0000 3304 4 Screw 4 2x16 0 14 4 257 00001 000 1 Floor mat 3w 14 49 5 1001276 1 Holding Elastic Band 1 93 6 00001 1110 1 Rivet pop 4 4 0 21 7 00000 2108 1 Flat washer W3 0 28 8 138 00011 000 2 Battery...

Page 71: ...1004575 207 69 Pos Article number Units Description Price 2008 1 1004579 1 Front cover 185 61 2 1001273 2 Bracket 2t 10 80 3 93 3 00001 1110 4 Pop rivet 0 21 4 1004580 2 Side strip 5t 25 380L 4 62 5...

Page 72: ...mm 0 14 4 1004576 1 Floor mat 3 0t 390 490 17 94 5 1004577 2 Foot step 3 0t 107 188 10 35 6 1001276 1 Elastic strap 1 93 7 00001 1110 1 Pop rivet 0 21 8 00000 2108 1 Washer M3 0 28 9 138 00011 000 2 B...

Page 73: ...29 30 31 1 Transaxle assy 6 No spare part X X 7 No spare part 4 Screw M10xP1 5x90L 8 00000 2004 8 Flat washer M10 0 14 9 00000 1703 4 Lock nut M10xP1 5 0 35 10 013 00000 022 2 Shock absorber 53 13 11...

Page 74: ...1 25 0 14 5 See page 29 30 30 1 Transaxle assy 6 1001266 6 Bolt M10 P1 5 90mm 0 48 7 00000 2004 8 Washer M10 P1 5 90mm 0 14 8 00000 1703 8 Nut M10 P1 5 0 35 9 013 00000 022 2 Shock absorber 10 27 1 8t...

Page 75: ...e 122 82 2 No spare part 1 Label serial number 3 00001 1110 2 Rivet pop 0 21 4 258 00361 000 4 Plastic wheel 4 14 5 00000 2003 8 Flat washer M8 black 0 14 6 00000 1702 2 Lock nut M8xP1 25 black 0 21 7...

Page 76: ...1 Hub 8 28 2 172 00051 000 1 Outer tire 4 10x3 50x6 24 84 3 176 00191 000 1 Spacer Bush 1 59 4 00001 1462 1 Label max 2 7 bar 0 35 5 17 300 052 000 1 Outer Rim 6 26 91 6 17 300 042 000 1 Inner Rim 6 1...

Page 77: ...s Description Price 2008 1 See 028 and 029 1 Transaxle 2 1001246 2 Collar 2 28 3 1001247 2 Set Screw M8xP1 25x5L 0 21 4 170 00352 000 2 Rear tire Assy 67 62 5 1001387 2 Flat washer 12x24x2 5 0 35 6 00...

Page 78: ...on Price 2008 1 1002356 1 Transaxle 15 kmph M12 AMT Schmid 775 00 2 No spare part 1 Motor 15 kmph 3 1003267 1 Brake Assy 165 92 4 1002646 2 Motor brush 3 93 5 No spare part 2 Clip E19 0 28 6 103 00091...

Page 79: ...cription Price 2008 1 1002349 1 Transaxle 9 kmph M12 AMT Schmid 875 00 2 No spare part 1 Motor 15 kmph 3 1003267 1 Brake Assy 165 95 4 1002646 2 Motor brush 3 93 5 001 06010 003 2 Clip E19 0 28 6 103...

Page 80: ...1 Rear motor cover assy 193 89 6 052 00452 000 1 Battry cover assy 133 17 7 1001302 1 Transaxle plate LH 8 97 8 1001303 2 Screw M5xP0 8x30L 0 14 9 1001304 1 Transaxle plate RH 8 97 10 1001305 2 Bush...

Page 81: ...troller cover 19 32 5 052 00312 000 1 Rear cover assy 193 89 6 052 00452 000 1 Battery cover assy 133 17 7 1001302 1 Mud guard 1 2t 168 187 LH 8 97 8 1001303 2 Bolt M5 P0 8 30mm 0 14 9 00000 3204 1 Bo...

Page 82: ...Y Article number 052 00452 000 133 17 Pos Article number Units Description Price 2008 1 No spare part 1 Battery cover 2 008 00000 591 1 Label circuit diagram 2 28 3 1001284 1 Window post 1 52 4 00000...

Page 83: ...21 1 Label circuit breaker 0 76 6 008 00000 401 1 Label Winner 9 47 7 1001268 2 Velcro loops 0 76 8 1001269 2 Velcro loops 0 76 9 126 00052 000 2 Bumper trim 4 35 10 001 15010 002 4 Snap button 0 21 1...

Page 84: ...ner 2004 034 CONTROLLER COVER ASSY Pos Article number Units Description Price 2008 1 1001288 1 Cover of controller 19 32 2 1001268 5 Velcro loops 0 76 3 1001290 1 Circuit breaker 60A 28 29 4 1001291 1...

Page 85: ...ASSY Pos Article number Units Description Price 2008 1 162 00031 000 1 Controller 110A not programmed 314 64 2 No spare part 1 Label control panel s n 3 1001295 1 Controller bracket 13 11 4 No spare...

Page 86: ...FRAME Pos Article number Units Description Price 2008 1 118 00221 000 1 Armrest right 84 18 2 1002861 1 Master seat with armrests 305 67 3 1003383 1 Lumbar knob 8 28 4 118 00231 000 1 Armrest left 84...

Page 87: ...770 1 Label 12 kmph 0 76 5 7771 1 Label 15 kmph 0 76 6 005 01210 000 1 Fuse 15A 1 73 7 005 01180 000 1 Fuse 5A 1 73 8 1001331 1 Fuse 2A glass 0 35 9 1001281 1 Bulb for rear light DC24V 5W T9 5 0 76 10...

Page 88: ...88 Version 2008v2...

Page 89: ...Version 2008v2 89...

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