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OPERATING INSTRUCTIONS

Pellet boiler

pelletstar ECO

10-60

Содержание pelletstar ECO 10

Страница 1: ...OPERATING INSTRUCTIONS Pellet boiler pelletstar ECO 10 60 ...

Страница 2: ... must always be operated with a sufficiently dimensioned buffer storage tank if hydraulic diagrams 2 not recommended by HERZ are used and if a non prescribed fuel as well as pellets for non industrial use according to ENplus Swisspellet DINplus resp EN 17225 2 wood chips according to EN 17225 1 4 with specification and classes A1 A2 B1 resp G30 G50 resp log wood is used 3 Any claim to warranty ser...

Страница 3: ...le temperatures 10 4 8 1 Boiler temperature 10 4 8 2 Back flow temperature 11 4 8 3 Too high boiler temperatures 11 4 8 4 Flue gas temperature 11 5 Operating conditions 12 6 Description of the menu navigation and adjustement values 14 6 1 Starting the system 14 6 2 Main menu 15 6 2 1 Structure 15 6 2 2 Display 15 6 2 3 Change value 15 6 2 4 Code entry 16 6 3 Status menu S 17 6 4 Parametermenu P 19...

Страница 4: ... TGPF are to be observed When carrying out maintenance on the system or opening the control unit the power supply is to be disconnected and the generally valid safety regulations are to be heeded In the boiler room no fuels may be stored outside the system It is also not permitted for objects which are not required for the purpose of operating or carrying out maintenance on the system to be kept i...

Страница 5: ...ss they are supervised or instructed by a responsible person Basic safety information Due to its functionally limited electrical and mechanical characteristics with regard to usage operation and maintenance if the equipment is not able to work according to its appropriate use or improper interference occurs it may cause serious health and material damage It is therefore conditional that the planni...

Страница 6: ...itch is operated or if a power failure occurs the system will be taken out of operation immediately The remaining quantity of residual fuel will burn independently without giving off any toxic gases if the chimney draught is sufficiently Therefore the chimney must be designed and produced in accordance with DIN 18160 or EN 13384 When the boiler is switched on again the system has to be checked in ...

Страница 7: ... content in the fuel storage room must not exceed 8 of the fuel volume determined using a perforated screen with holes 5 mm in diameter Fines content at loading 1 0 m Calorific value at as delivered condition 4 6 kWh kg Bulk density BD at as delivered condition 600 kg m Mechanical Strength DU EN 15210 1 at as delivered condition in m DU 97 5 97 5 Diameter 6 mm The nominal power and the emission va...

Страница 8: ...vice 4 Stoker screw 5 Ash container front back 6 Burner 7 Pellets shute 8 Integrated control Boiler back side Caption 1 Bushing flow connection 2 Thermowell flow probe 3 Bushing electrical connections 4 Bushing backflow connection 5 Aperture feeding screw 6 Bushing fill and drain valve 7 Power supply 8 ID fan 8 7 6 5 3 1 2 4 ...

Страница 9: ... only available in the service area These feed values are corrected by the combustion control system 4 3 Combustion air control The supplied combustion air is differentiated between primary and secondary air The primary air is initiated directly into the embers The secondary air gets used to actuate the developed flame to a completely The air supply is piped via vents on the burner side underneath...

Страница 10: ...fuel level is set too high Loss of power supply Etc At First the cause of the failure must be found and be corrected afterwards the safety temperature limiter can be unlocked The boiler temperature must be lower than 75 C before unlocking Only then the problem can be acknowledged For this purpose the cover of the STL is screwed off The STL can be unlocked by a light pressure with a sharp object Af...

Страница 11: ...boiler has three different pre installed safety devices to prohibit a further temperature increase Overheat temperature higher than 92 C boiler temperature At this temperature the connected consumer pumps get switched on in order to conduct overheat consumer pump connection to the HERZ controls is required Therefore the consumers will set on their maximum value Consumer pump connection to the HERZ...

Страница 12: ...Control phase During the control phase the boiler modulates between nominal load and part load When the partial load stage generates too much energy i e the target boiler temperature regulation hysteresis are exceeded and are then changed to the ready condition Burn out phase If the boiler will be switched off the remaining quantity of residual fuel will burn independently Pay attention to the bur...

Страница 13: ...witch on only if the boiler is in operating mode HEATING OFF or BURNER STOP Otherwise freezing protection disabled the boiler will start up and heat up to minimum boiler temperature 65 C Lambda control The amount of material and the rotation speed of the ID fan are controlled by the lambda control The control is able to detect marginal deviations of the fuel quality and induces a combustion improv...

Страница 14: ...on the display the following condition must be fulfilled The boiler must be connected to the power supply see figure 6 1 If it is fulfilled the starting process of the display which takes 1 2 minutes starts If it is fulfilled the starting process of the display which takes 1 2 minutes starts figure 6 1 Plug on the boiler for preparation of the power supply ...

Страница 15: ... mode 4 Pre aeration 9 Burn out phase 13 Burner cleaning 5 Cold start By pressing the button On Off long the equipment is switched on off F1 Changes to the displayed menu Cancel of modification F2 scroll up increase value F3 Scroll down decrease value F4 ENTER button confirmation the modification 6 2 3 Change value The modification of values is only possible in the menus PARAMETER P01 P64 TIMEMODE...

Страница 16: ...ssword protected The entry of the code is done via Parameter P01 in the menu PARAMETER After 10 minutes of inactivity the code entry will be automatically set to inactive Customer code 111 By pressing the button On Off The equipment is switched on off F1 The first digit of the code is increased F2 The second digit of the code is increased F3 The third digit of the code is increased F4 The entry wi...

Страница 17: ...re Displays the flue gas temperature S08 Combustion chamber temperature Displays the Combustion chamber temperature in C S09 O2 must Show value O2 in S10 O2 Show value O2 in By pressing the button On Off long the equipment is switched on off brief starts up the FAILURE CHECK F1 P changes to the PARAMETER menu F2 Scroll up F3 Scroll down F4 If the symbol is displayed then the status condition chang...

Страница 18: ...B datalogging active Value 1 or inactive Value 0 S16 SOFTWARE VERSION By pressing the button On Off long the equipment is switched on off brief starts up the FAILURE CHECK F1 P changes to the PARAMETER menu F2 Scroll up F3 Scroll down F4 Appears the symbol the status changed in the chimney sweep mode This appears from the burning phase when the chimney sweep mode is activated first the burning pha...

Страница 19: ...emperature Setting up Must temperature 20 95 this is the buffer bottom temperature which the buffer bottom will charged P08 Difference temperature Setting up the temperature difference 3 25 between heat supplier boiler and buffer temperature bottom for excitation of the buffer loading pump P09 Temp increase Setting up the temperature increase 5 15 of the required temperature P10 Balance tank After...

Страница 20: ...nalogue set temperature 20 100 C P17 Backflow must Code protection Displays the actual back flow must temperature 55 70 C P18 Mixer runtime Code protection Setting of the mixer runtime at mixer valve 30 300sec P19 min Pause Code protection Setting the required waiting time of the mixer until the next regulation 5 50sec P20 KP Code protection P Term of the back flow control 0 50 3 50 P21 KD Code pr...

Страница 21: ... P33 Switch on delay Code protection Setting the Switch on delay 15 to 10sec P34 Switch off delay Code protection Setting the Switch off delay 15 to 10sec P35 Suction time Code protection Setting the Suction time 10 90sec P36 Suction cycle Setting up the number of suction cycles 10 99 P37 Number of suction times Setting up the number of suction times 1 6 P38 Suction time 1 Code protection Setting ...

Страница 22: ... fan scorch phase 28 90 P48 ID fan Burn out phase Code protection Setting ID fan scorch phase 28 90 P49 O2 Part load Code protection Setting the value of O2 Part load 6 12 P50 O2 nominal load Setting the value of O2 Nominal load 6 12 P51 ID fan part load Setting the value of ID fan Part load 50 95 P52 ID fan Nominal load Setting the value of ID fan Nominal load 50 95 P53 Material Part load Code pr...

Страница 23: ...tection Setting Ash discharge interval 20 480min P62 Ash discharge duration Code protection Setting Ash discharge duration 10 180sec P63 Lowburn time Setting the Burn out time 1 30min P64 Pusher grate interval Setting Pusher grate interval 5 600sec P65 Pusher grate duration Setting Pusher grate time 1 60sec P66 Value reset Code protection Display value reset Yes No P67 Service time reset Code prot...

Страница 24: ...or each day of the week Monday Sunday 3 times e g T1 Mon Start T1 Mon Stop e g 06 00 09 00 e g T2 Mon Start T2 Mon Stop e g 06 00 09 00 e g T2 Mon Start T2 Mon Stop e g 06 00 09 00 By pressing the button On Off The equipment is switched on off F1 A switched in the menu AGGREGATETEST Output when Code active F2 Scroll up F3 Scroll down F4 Value can be changed Copy function of T1 T2 T3 times By Long ...

Страница 25: ...ection Indicates the state of the ignition fan A07 Ignition heating Code protection Indicates the state of the ignition fan A08 BFP Code protection Indicates the state of the heat exchanger cleaning A09 Container screw Code protection Indicates the state of the heat exchanger cleaning A10 Motor discharge screw Code protection Indicates the state of the motor discharge screw A11 Replacement A12 Suc...

Страница 26: ... LAMBDA PROBE LSM11 Code protection Indicates the state Lambda probe A20 ID fan Code protection Indicates the state ID fan A21 Stoker screw Code protection Indicates the state Stoker screw A22 Excitation FC Code protection Indicates the state Excitation FC A23 Replacement Code protection A24 L9780 A25 Replacement A26 Secondary air flap Code protection By pressing the button On Off The equipment is...

Страница 27: ...Motor prot discharge screw Indicates the state of the Motor prot discharge screw E07 Additional input Indicates the state of the Additional input E08 Ash door Indicates the state of the ash door E09 Replacement E10 Barrier level hopper Indicates the state of the Barrier level hopper E11 Inductive sensor grate cleaning Indicates the state of the grate cleaning inductive sensor By pressing the butto...

Страница 28: ... Rolled wide strip probe E16 Material correction Indicates the state of the material correction E17 ID fan correction Indicates the state of the ID fan correction By pressing the button On Off The equipment is switched on off F1 S changes to the Status menu and the Aggregate test will be inactive F2 Scroll up F3 Scroll down F4 A changes to the Aggregate test output menu F1 F2 F3 F4 PS 20 1 E11 E12...

Страница 29: ...s switched on off F1 S changes to the Status menu F2 Save Safety of the Parameter on USB F3 F4 By pressing the button On Off The equipment is switched on off F1 S changes to the Status menu F2 Save Safety of the Parameter on USB F3 Load Parameter loaded from USB F4 PS 20 1 Save Load Par Usb Usb Par S Save Load 0 F1 F2 F3 F4 PS 20 1 Save Par Usb S Save 0 F1 F2 F3 F4 ...

Страница 30: ...ared by switching the system on again If several faults arise at the same time they will be displayed in order of their occurrence 030 060 080 090 001 031 041 051 061 071 081 091 002 042 062 082 092 003 063 073 083 093 004 054 064 084 094 005 025 045 055 065 085 095 026 066 076 086 096 007 067 077 087 008 038 048 058 068 078 098 029 039 069 079 099 I Info indication W Warning F Fault error compone...

Страница 31: ...ce as necessary Check plug replace as necessary Check wiring incl connections replace as necessary contracting party 007 BUFFER SENSOR TOP Failure buffer top temperature sensor Check sensor replace as necessary Check plug replace as necessary Check wiring incl connections replace as necessary contracting party 008 BUFFER SENSOR BOTTOM Failure buffer bottom temperature sensor Check sensor replace a...

Страница 32: ...eck mixer with mixer motor Function check pump Check sensor position 058 CHECK DATA BOILER Boiler parameter is not in the specified range Restart T Control Check boiler parameter 060 INSERTION IN ACTION Feeding screw temperature exceeded 70 C during operation Check fuel quality Check fuel storage room fuel level Clean intermediate hopper level sensor 061 INSERTION NOT IN ACTION Feeding screw tempe...

Страница 33: ...termediate hopper level sensor 077 Additional input Additional input e g system pressure CO sensor active Check failure at additional input aggregate 078 NIVEAU LEVEL Active intermediate hopper level sensor low fuel level at intermediate hopper Check fuel level Check discharge system motor screw springs 079 BARRIER LEVEL Active feeding screw channel sensor low fuel level in feeding system Check fu...

Страница 34: ...r 091 WARNING ASH DISCHARGE Ash discharge did not clean respectively screw did not turn ash container full debris block ash screw motor defect Empty ash container Remove debris 092 ERROR ASH DISCHARGE Ash discharge did not clean repeatedly ash container full debris block ash screw motor defect Empty ash container Remove debris contracting party 093 ENDSW ROOM DISCHARGE Room discharge system end sw...

Страница 35: ... fly ash container clean heat exchanger Desired operating temperature is not reached Inferior quality fuel previous boiler output higher than current boiler output fuel level too low Replace fuel if necessary install larger boiler increase fuel level Ash is emitted from the chimney Fly ash container full fuel contains of excessive finds or super fines fan speed too high chimney draught to high Rem...

Страница 36: ...oom Every 4 weeks Control operation Restart T Control check display function Fault reports Check Faults must also be displayed Combustion air fan ID fans Check Fans must rotate properly during boiler operation Combustion chamber Check the combustion chamber and clean if it is necessary Fire extinguisher Check Operation cabability must be given according to national standard Ash storage Check prope...

Страница 37: ...nstallation or commissioning a connection to other machines or changes of the technical specification were not carried out in accordance with regulations this declaration loses its validity We declare herewith that the above described machine the above described product complies with the corresponding regulations of the following EC Directives The conformity is verified by the complete compliance ...

Страница 38: ...claration of conformity 37 F Fault reports and their corrections 30 I Inputs 27 Installation 5 Introduction 2 M Maintenance 6 O Operating and impermissible temperatures 10 Operating conditions 12 Operation 6 Operation and maintenance 6 Output 25 P Parametermenu 19 S Safety devices 10 Safety notes 4 Status menu 17 T Table of content 3 W Warning notes 5 ...

Страница 39: ...Notes 10 39 10 NOTES ...

Страница 40: ... 1 61 Herz Energietechnik GmbH Herzstraße 1 7423 Pinkafeld 43 3357 42 84 0 0 43 3357 42 84 0 190 office energie herz eu Deutschland Germany Herz Armaturen GmbH Fabrikstraße 76 D 71522 Backnang 49 7191 9021 0 49 7191 9021 79 verkauf herz armaturen de ...

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