background image

Installation / fitting

28

Model

P

2

[kW]

50 Hz

P

2

[kW]

60 Hz

DN

2

DN

1

H

a

d

e

2)

h

i

ø k

l

m

n

p

q

s

min

u

w

min

2)

[kg]

X040-220A

1.5

1.8

40

100 782 228 200 200 660 348 245 192 120 234 297 205 225

21

260

17

442 300 110

X040-270A

3

3.6

40

100 795 238 200 234 660 358 245 192 120 234 297 205 225

21

260

17

455 300 115

X040-270A

4

4.8

40

100 855 238 200 234 660 358 245 218 120 234 297 205 225

21

260

17

455 300 124

X050-190A

1.5

1.8

50

100 824 270 200 200 660 390 245 192 120 234 297 205 225

21

260

17

484 300 107

X050-190A

2.2

2.6

50

100 824 270 200 200 660 390 245 192 120 234 297 205 225

21

260

17

484 300 109

X050-190A

3

3.6

50

100 824 270 200 200 660 390 245 192 120 234 297 205 225

21

260

17

484 300 105

X050-240A

1.5

1.8

50

100 780 233 200 220 660 353 245 192 120 234 297 205 225

21

260

17

440 300 106

X050-240A

2.2

2.6

50

100 779 233 200 220 660 353 245 192 120 234 297 205 225

21

260

17

439 300 107

X050-240A

3

3.6

50

100 789 233 200 220 660 353 245 192 120 234 297 205 225

21

260

17

449 300 104

X065-220A

2.2

2.6

65

100 787 233 200 250 660 353 245 192 120 234 297 205 225

21

260

17

447 300 111

X065-220A

3

3.6

65

100 787 233 200 250 660 353 245 192 120 234 297 205 225

21

260

17

447 300 106

X065-220A

4

4.8

65

100 847 233 200 250 660 353 245 218 120 234 297 205 225

21

260

17

447 300 115

X065-240A

2.2

2.6

65

100 786 236 200 250 660 356 245 192 120 234 297 205 225

21

260

17

446 300 111

X065-240A

3

3.6

65

100 796 236 200 250 660 356 245 192 120 234 297 205 225

21

260

17

456 300 108

X065-240A

4

4.8

65

100 856 236 200 250 660 356 245 218 120 234 297 205 225

21

260

17

456 300 117

X065-270A

4

4.8

65

100 856 239 200 240 660 359 245 218 120 234 297 205 225

21

260

17

456 300 127

X065-270A

5.5

6.6

65

100 856 239 200 240 660 359 245 218 120 234 297 205 225

21

260

17

456 300 128

X065-270C

5.5

6.6

65

100 862 242 200 250 660 362 245 218 120 234 297 205 225

21

260

17

462 300 130

X065-300B

7.5

9

65

100 873 245 200 275 660 365 245 218 120 234 297 205 225

21

260

17

473 300 147

X065-300B

11 13.2 65

100 938 245 200 275 660 365 245 258 120 234 297 205 225

21

260

17

476

1)

190

X080-210A

3

3.6

80

150 918 329 260 250 800 479 291 192 150 300 380 260 290

27

340

18

578 300 144

X080-210A

4

4.8

80

150 978 329 260 250 800 479 291 218 150 300 380 260 290

27

340

18

578 300 153

X080-210A

5.5

6.6

80

150 978 329 260 250 800 479 291 218 150 300 380 260 290

27

340

18

578 300 157

X080-240A

1.5

1.8

80

150 910 333 260 280 800 483 291 192 150 300 380 260 290

27

340

18

570 300 118

X080-240A

2.2

2.6

80

150 911 333 260 280 800 483 291 192 150 300 380 260 290

27

340

18

571 300 120

X080-255A

3

3.6

80

150 874 288 260 280 800 438 291 192 150 300 380 260 290

27

340

18

534 300 148

X080-255A

4

4.8

80

150 934 288 260 280 800 438 291 218 150 300 380 260 290

27

340

18

534 300 157

X080-255A

5.5

6.6

80

150 934 288 260 280 800 438 291 218 150 300 380 260 290

27

340

18

534 300 159

X080-330A

11 13.2 80

150 1026 293 260 315 800 443 291 258 150 300 380 260 290

27

340

18

564

1)

232

X080-330A

15

18

80

150 1026 293 260 315 800 443 291 258 150 300 380 260 290

27

340

18

564

1)

232

X100-200A

2.2

2.6 100 150 923 337 260 280 800 487 291 192 150 300 380 260 290

27

340

18

583 300 149

X100-200A

3

3.6 100 150 928 337 260 280 800 487 291 192 150 300 380 260 290

27

340

18

588 300 138

X100-210A

4

4.8 100 150 984 332 260 280 800 482 291 218 150 300 380 260 290

27

340

18

584 300 154

X100-210A

5.5

6.6 100 150 984 332 260 280 800 482 291 218 150 300 380 260 290

27

340

18

584 300 153

X100-210A

7.5

9

100 150 984 332 260 280 800 482 291 218 150 300 380 260 290

27

340

18

584 300 160

X100-240A

5.5

6.6 100 150 978 332 260 280 800 482 291 218 150 300 380 260 290

27

340

18

578 300 160

X100-240A

7.5

9

100 150 978 332 260 280 800 482 291 218 150 300 380 260 290

27

340

18

578 300 163

X100-270A

5.5

6.6 100 150 924 280 260 270 800 430 291 218 150 300 380 260 290

27

340

18

524 300 159

X100-270A

7.5

9

100 150 924 280 260 270 800 430 291 218 150 300 380 260 290

27

340

18

524 300 162

X100-330A 18.5 22.2 100 150 1221 339 260 315 800 489 291 312 150 300 380 260 290

27

340

18

639

1)

373

X100-330A

22 26.4 100 150 1221 339 260 315 800 489 291 312 150 300 380 260 290

27

340

18

639

1)

385

X100-330C

11 13.2 100 150 1005 283 260 315 800 433 291 258 150 300 380 260 290

27

340

18

543

1)

237

X100-330C

15

18

100 150 1005 283 260 315 800 433 291 258 150 300 380 260 290

27

340

18

543

1)

237

X125-250A

3

3.6 125 150 924 307 260 355 800 487 291 192 150 300 380 260 290

27

340

18

584 300 175

X125-250A

4

4.8 125 150 984 307 260 355 800 487 291 218 150 300 380 260 290

27

340

18

584 300 184

X125-250A

5.5

6.6 125 150 984 307 260 355 800 487 291 218 150 300 380 260 290

27

340

18

584 300 185

X125-270A

7.5

9

125 150 944 290 260 355 800 440 291 218 150 300 380 260 290

27

340

18

544 300 162

X125-270A

11 13.2 125 150 1012 290 260 355 800 440 291 258 150 300 380 260 290

27

340

18

550

1)

208

X125-270A

15

18

125 150 1012 290 260 355 800 440 291 258 150 300 380 260 290

27

340

18

550

1)

208

X125-270B

11 13.2 125 150 1026 297 260 355 800 447 291 258 150 300 380 260 290

27

340

18

564

1)

223

X125-270B

15

18

125 150 1026 297 260 355 800 447 291 258 150 300 380 260 290

27

340

18

564

1)

223

X125-330A

22 26.4 125 200 1260 348 310 355 920 528 340 312 180 360 457 320 350

32

340

20

678

1)

425

X125-330A

30

36

125 200 1252 348 310 355 920 528 340 312 180 360 457 320 350

32

340

20

670

1)

431

X150-250A

5.5

6.6 150 200 1074 394 310 380 920 574 340 218 180 360 457 320 350

32

340

20

674 300 226

X150-250A

7.5

9

150 200 1074 394 310 380 920 574 340 218 180 360 457 320 350

32

340

20

674 300 229

X150-250A

11 13.2 150 200 1148 394 310 380 920 574 340 258 180 360 457 320 350

32

340

20

686

1)

279

X150-270B

11 13.2 150 200 1170 410 310 370 920 590 340 258 180 360 457 320 350

32

340

20

708

1)

284

1) 

When removing the motor, ensure there is sufficient room for 

the lifting device.

2) 

Total weight of the pump

Flange connection dimensions according to DIN 2501 PN 10
Dimensions with integrated variable frequency drive on request.

Содержание herborner.X

Страница 1: ...ION X herborner Operating manual Model X X PM X C J H Hoffmann GmbH Co KG Littau 3 5 DE 35745 Herborn Telephone 49 0 27 72 933 0 Fax 49 0 27 72 933 100 E mail info herborner pumpen de www herborner pu...

Страница 2: ...duplication of this document and utilisation and communication of its content is prohibited unless ex plicitly stated otherwise Non compliance with this stipulation will result in compensation for da...

Страница 3: ...35745 Herborn We hereby declare that the Coated swimming pool water circulation pump herborner X X PM X C complies with all pertinent provisions of the EC Machinery Directive 2006 42 EC The machine a...

Страница 4: ......

Страница 5: ...filter strainer 34 5 12 Frost protection 34 6 Commissioning 35 6 1 Assembly of the star handles 36 6 2 Mounting the screwed connection 36 6 3 Adjusting the analogue pre filter monitor 37 6 4 Operatin...

Страница 6: ...and integrated filter The coating is approved for use in swimming pools1 and for drinking water making it the right choice for just about any application herborner X model Coated swimming pool water c...

Страница 7: ...General information 7 1 2 Exploded view X model X PM model Figure 1a Exploded view X X PM model X C model Figure 1b Exploded view X C model 1 Special design accessories...

Страница 8: ...Mechanical seal 471 1 Seal cover 554 Washer 702 Return pipe 704 Cooling water pipe 802 Block motor 819 Motor shaft 831 Fan 832 Fan hood 900 1 Screw 903 Screwed plug 920 Nut 940 Key 1 3 Wear parts The...

Страница 9: ...018 1 5 1 8 kW 022 026 2 2 2 6 kW 030 036 3 3 6 kW 040 048 4 4 8 kW 055 066 5 5 6 6 kW 075 090 7 5 9 kW 110 132 11 13 2 kW 150 180 15 18 kW 185 222 18 5 22 2 kW 220 264 22 26 4 kW 300 360 30 36 kW 37...

Страница 10: ...d on the motor name plate Caution Incorrect warming will damage the three phase motor Maintain the voltage tolerance of 10 according to DIN EN 60034 1 1 4 2 Impellers Closed multi vane impellers for c...

Страница 11: ...dia temperature range for lower limit temperature 5 C upper limit temperature 60 C Caution In herborner X C pump models pumped media 15 C und 40 C damage the motor Connect another cooling circuit to t...

Страница 12: ...cation tips and other par ticularly useful information It is not a signal word for a dangerous or hazardous situation 2 1 1 Machine identification The information contained in this operating manual is...

Страница 13: ...pump is also equipped with thermal winding protection with direct temperature monitoring This switches off the pump s motor if it starts to get too hot Inspection Interval Method j S F Seal Guard Syst...

Страница 14: ...associated with the sections Transport Installation fitting Mainte nance cleaning and Disturbance cause trouble shooting Important A trained person is understood to be a person who has been instructe...

Страница 15: ...lar concerning the minimum requirements for the protection of health and safety of workers when using equipment at work and the occupational safety regulations The operator must obtain the local opera...

Страница 16: ...ing and reparation of the pump 1 Only trained and authorised persons may install and operate the pump 2 Clearly define and observe the respon sibilities for operating the pump 3 Observe the shut off p...

Страница 17: ...cialists Warning Electric current can result in death Disconnect the block motor 802 ac cording to the five safety rules When cleaning close any electrical cabinets that are open to prevent dust or wa...

Страница 18: ...ust be designed to support the weight of the pump The driver must be authorised to operate the forklift truck 4 Transport 4 1 Scope of delivery The detailed scope of delivery can be viewed in the orde...

Страница 19: ...ng transport of the X C model The measurements installation dimensions and weight details can be found in section 5 2 Dimensions 4 3 2 Transport with a crane The crane must be able to support the full...

Страница 20: ...p erty due to water leakages Retighten the connecting bolts be tween the pump casing and casing cover intermediate casing M10 45 Nm M12 70 Nm Important For optimum handling of the coated pumps we reco...

Страница 21: ...lter strainer removal Figure 5a Dimensions of X X PM model 3 The position of the terminal box may vary for versions with a variable frequency drive for direct mounting Flange connection dimensions acc...

Страница 22: ...185 578 300 171 X080 210A 4 80 150 1022 329 260 250 800 479 291 218 150 300 380 260 290 27 340 18 578 300 176 X080 210A 5 5 80 150 1055 329 260 250 800 479 291 260 150 300 380 260 290 27 340 18 578 3...

Страница 23: ...535 380 410 32 360 20 802 1 605 X200 350A 45 200 250 1560 411 350 400 1030 626 380 440 215 430 535 380 410 32 360 20 802 1 652 X200 350A 55 200 250 1585 411 350 400 1030 626 380 490 215 430 535 380 41...

Страница 24: ...25 150 1045 290 260 355 800 440 291 315 150 300 380 260 290 27 340 18 544 300 242 X125 270A 13 2 125 150 1110 290 260 355 800 440 291 315 150 300 380 260 290 27 340 18 550 1 257 X125 270A 18 125 150 1...

Страница 25: ...61 333 260 280 800 483 291 176 150 300 380 260 290 27 340 18 570 300 105 X080 240A 2 2 80 150 887 333 260 280 800 483 291 177 150 300 380 260 290 27 340 18 571 300 113 X080 255A 3 80 150 850 288 260 2...

Страница 26: ...320 350 32 340 20 688 1 368 X200 250A 5 5 200 250 1191 455 350 350 1030 670 380 220 215 430 535 380 410 32 360 20 785 300 295 X200 250A 7 5 200 250 1214 455 350 350 1030 670 380 258 215 430 535 380 41...

Страница 27: ...ensure there is sufficient room for the lifting device 2 Clearance dimensions for filter strainer removal 3 The terminal box alignment may vary according to size Flange connection dimensions accordin...

Страница 28: ...80 150 1026 293 260 315 800 443 291 258 150 300 380 260 290 27 340 18 564 1 232 X080 330A 15 18 80 150 1026 293 260 315 800 443 291 258 150 300 380 260 290 27 340 18 564 1 232 X100 200A 2 2 2 6 100 1...

Страница 29: ...A 7 5 9 200 250 1185 455 350 350 1030 670 380 218 215 430 535 380 410 32 360 20 785 300 291 X200 250A 11 13 2 200 250 1259 455 350 350 1030 670 380 258 215 430 535 380 410 32 360 20 797 1 338 X200 250...

Страница 30: ...0 7 5 76 36 0 59 5 7 0 78 44 4 72 5 7 0 78 54 0 87 0 7 8 79 66 0 103 0 7 4 80 X PM model Motor manufacturer emod 75 Hz 1500 rpm 350 V P2 kW P1 kW I A dB A 1 1 1 28 2 15 52 1 5 1 69 2 95 55 2 2 2 44 4...

Страница 31: ...lectrical connection The electrical connection should only be established by an electrician Important In the case of PM motors follow the operating manual in cluded in delivery Warning An incorrectly...

Страница 32: ...er output and can damage the pump Danger The rotating impeller can cut or crush hands and arms Safeguard the pump when checking the direction of rotation Do not reach into the pressure flanges or the...

Страница 33: ...r and note the information in the terminal box cover to the tripping unit Important Measurement voltage of max 2 5 V direct current Only operate in connection with a tripping unit Use a measuring brid...

Страница 34: ...t Variable frequency drives must comply with the EU s low voltage and EMC directives With three phase current variable frequency drives use only an RCD residual current operated protective device of t...

Страница 35: ...tarting the pump fill the pump and supply pipe with the pumped medium Then de aerate The ball valve 006 in the intermediate casing 113 is used for de aerating the pump For pumps of the herborner X C m...

Страница 36: ...r to commissioning tighten the star handles 004 lying in the filter strainer 004 including the washers Fig 7 Assembly of the star handles 6 2 Mounting the screwed connection Important Before commissio...

Страница 37: ...valves heats up the pumped medium and the pump Open the gate valves before operation Important Use a motor circuit breaker or corresponding motor protection with a tripping characteristic according t...

Страница 38: ...g and top pling over Notice Pumped media can be hazardous to health Always wear personal protective equipment such as protec tive gloves and glasses The pump is subjected to vibrations during operatio...

Страница 39: ...3 Bearing lubrication Anti friction bearings are provided pre lubricated Danger High magnetic forces during the disas sembly and assembly of PM motors can lead to severe personal injury and property...

Страница 40: ...ve side Anti friction bearing non drive side Greasing interval h Grease quantity g Greasing interval h Grease quantity g 1 1 1 3 5000 7 10000 3 1 5 1 8 5000 7 10000 3 2 2 2 6 5000 10 10000 5 3 0 3 6 5...

Страница 41: ...accords with the locking indicator with analogue pre filter monitoring Important Before removing the filter strainer 002 close the pressure side and suction side gate valves Ensure the pump casing is...

Страница 42: ...properly Important Regularly check the oil filling medical white oil for the cor rect fill level and for ingredients If the medium penetrates the mechanical seal the seal must be replaced In addition...

Страница 43: ...5 5 2 3 X 100 210A 7 5 2 3 X 100 240A 5 5 2 3 X 100 240A 7 5 2 3 Model Motor rating in kW Oil in l X 100 270A 5 5 2 3 X 100 270A 7 5 2 3 X 100 330A 18 5 5 0 X 100 330A 22 0 5 0 X 100 330C 11 0 3 6 X...

Страница 44: ...pump pipeline Motor doesn t run Check the electri cal installation Gate valves closed Open gate valves Head too high Check the system for any impurities and or the layout of the pump Disturbance Cause...

Страница 45: ...ment of the pump Pump switches too often Observe operat ing mode Motor connected incorrectly Connect motor to correct operating voltage Disturbance Cause Trouble shooting Bearing becomes hot Bearing r...

Страница 46: ...perating manual included in delivery Important Tighten all nuts and bolts clockwise during assembly as prescribed see section 7 7 Tightening torques for nuts and bolts Important Refrain from using exc...

Страница 47: ...ning the pump detach the cooling water pipe 704 on the intermediate casing 113 9 1 2 Disassembling the standard version 1 Undo the connecting bolts from the pump casing 101 and intermediate casing 113...

Страница 48: ...sures precise sealing 9 1 3 Disassembling the version with Seal Guard System 1 Undo the connecting bolts from the pump casing 101 and intermediate casing 113 2 Remove the detached inter changeable mod...

Страница 49: ...aligns axially with the shaft Remove the O ring 412 14 Notice Adamaged fitting surface does not guarantee a precise seal Do not damage the seating for the O ring Remove all components of the mechanic...

Страница 50: ...g the pressure sensitive counter ring ensure an even distribution of pressure you use a clean pin with a soft seating and that no foreign particles are located on the sliding surfaces Press the counte...

Страница 51: ...p casing 12 Screw the pump casing 101 to the intermediate casing 113 Important Check the free run of the impeller 230 by turning it Establish the electrical connection of the block motor see section 5...

Страница 52: ...ssories and up to the integrated counter ring Slide the sliding ring against the counter ring until the pin is centred Measure and adjust the mounting dimension x length of sliding ring at at least 3...

Страница 53: ...motor shaft 819 13 Tighten the nut 920 14 Place the gasket 400 2 between the pump casing 101 and the intermediate casing 113 Then insert the complete interchangeable module into the centering of the...

Страница 54: ...motor see section 5 4 Electrical connection Observe the connection type refer to the name plate on the motor Observe the clockwise direction of rotation see section 5 6 Direction of rotation check St...

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