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1. 

Power switch indicator: This green LED lights when the welding machine is ON and is ready to work. 

In the event of an overvoltage supply the green LED blinks and the red LED (3) is ON.

2. 

Thermal overload indicator: If the yellow LED is ON it indicates that the welder has overheated and 

the machine has automatically shut down. This may be a result of having exceeded the welders duty 

cycle or that normal cooling air flow has been interrupted.   Check to confirm that the cooling fan is 

running and that air flow is not blocked.   Do not turn off the welder as this will stop the cooling fan.   

When the welder has cooled sufficiently the yellow LED will go out and the welder is ready to weld.

3. 

 Alarm indicator: This red LED lights when there is a working abnormality such as an over voltage 

supply.     

4. 

Left Display:  During welding it displays the actual value of the output current (AMP).

When the machine is not welding, (no load), the display shows the value of the parameter selected 

with the Left Knob (8): 

a.  

In STICK and TIG mode it shows the selected current value. 

b.  

In MIG MANUAL mode the display shows the selected wire speed in m/min.    

c.  

In MIG SYNERGIC mode the display shows wire speed balance; possible variation is +/-40% 

on the base value adjusted by default ( “0” on the display, central position).     

5. 

Right Display: during welding it displays the actual arc voltage.  

When the machine is not welding (no load) it displays the value of the parameter adjusted with the 

Right Knob (7):

a. 

in STICK mode it displays the Hot Start over-current value expressed as a percentage of the 

base welding current selected with the left knob (8).  The over current value is variable from 0 to 50% 

of the base current. Maximum Hot start value of 50% can be adjusted up to 120Amp of welding 

current. On the display the value of Hot Start is shown as “H” and the value of the over current in %.

b. 

In TIG Mode the display is not active.

c. 

In MIG MANUAL it displays the selected arc voltage from 12V to 26V. 

d. 

In MIG SYNERGIC it displays the thickness of the material to be welded expressed in mm.

6. 

 Selector switch for the Welding Modes Selection: MMA, TIG, MIG manual, MIG Syn.

7. 

 Right Knob: it is used to adjust the following welding parameters.

a. 

in STICK Mode it adjusts the over-current value of the electric arc (Hot Start), variable from 0 

to 50% on the current value adjusted with the Left Knob (8).

b. 

In TIG Mode is not active.

c. 

In MIG manual it adjusts arc voltage value (no load) from 12V to 26V.   

d. 

In MIG Synergic it selects the thickness of the material to be welded. 

8. 

Left Knob: it is used to adjust the following welding parameters.

a. 

In STICK Mode it adjusts the current value from a minimum of 20Amp to a maximum of 

170Amp. 

b. 

In TIG Mode, it adjusts the current value from a minimum of 5 Amp to a maximum of 

170Amp. . 

c. 

In MIG manual it adjusts the wire speed.

d. 

In MIG Syn it adjusts the wire speed; possible variation is +/-40% on the base value adjusted 

by default ( “0” on the display).

9. 

Negative Dinse socket: 

a. 

in STICK welding for the connection of the ground cable connector (check for correct polarity 

for the electrode you are going to use, refer to the information on its box);

b. 

in TIG Welding for the TIG torch cable connection;

c. 

in MIG welding (with gas) for the connection of the ground cable connector.

10.  Positive Dinse socket: 

a. 

in STICK welding, for the connection of the working cable connector (check for correct pola-

rity for the electrode you are going to use, refer to the information on its box);

b. 

in TIG Welding for the connection of the ground cable connector;

c. 

in MIG Flux Core Welding (FCAW), for the connection of the ground cable connector 

11.  Euro connect for attaching the MIG torch cable. In MIG Flux Core welding (FCAW), change the 

polarity of the Euro socket using the terminals on the polarity change board located inside the wire 

spool compartment above the wire feeder -18-. 

12.  Input power cable (back panel)

13.  ON/OFF Switch 

14.  Gas Hose connector (back panel)

15.  2 roll Aluminum wire feeder

16.  Slope up Time regulation potentiometer

17.  Burn Back Time Regulation Potentiometer (B.B.T.)

18.  Polarity Change Terminals for the Euro Socket:

a. 

positive polarity for MIG/MAG Welding;

b. 

negative polarity for No Gas Welding.

19.  Spool holder 

8

Содержание TP 195

Страница 1: ...TP 195 OPERATING MANUAL ...

Страница 2: ......

Страница 3: ...d fumes Local exhaust ventilation must be provided together with adequate general ventilation and air circulation particularly when work is done in a confined space Welding process must be performed on metal surfaces thoroughly cleaned from rust or paint to avoid production of harmful fumes The parts degreased with a solvent must be dried before welding Be very carefull when welding any metals whi...

Страница 4: ...er equipment near the unit Make sure that there are no radio receivers television appliances computers or other control systems near the unit People with pace maker or hearing prosthesis should keep far from the power source In particular cases special protection measures may be required Interference can be reduced by following these suggestions If there is interference in the power source line an...

Страница 5: ...y cable follow these instructions the brown phase wire must be connected to the terminal identified by the letter L the blue neutral wire must be connected to the terminal identified by the letter N the yellow green ground wire must be connected to the terminal identified by the letter PE or by the symbol In any case the connection of the yellow green wire to the PE terminal must be done in order ...

Страница 6: ...nd intended to be only guide lines To ensure that your welder is in good condition inspect it carefully when you remove it from its packing taking care to ascertain that the cabinet or the stocked accessories are not damaged Your welder is capable of daily activity metal fabrication and maintenance Its simplicity and versatility and its excellent welding characteristic are the product of the most ...

Страница 7: ...erial to be welded Right Knob 7 Once this parameter is set the synergic function automatically adjusts the welding voltage and the wire speed allowing the operator to balance this last value simply adjusting the Left Knob 8 Stick Welding SMAW Both rutile and basic electrodes can be welded Welding current is adjusted using the Left Knob 8 TIG welding GTAW In the TIG position a TIG torch with a gas ...

Страница 8: ...ickness of the material to be welded expressed in mm 6 Selector switch for the Welding Modes Selection MMA TIG MIG manual MIG Syn 7 Right Knob it is used to adjust the following welding parameters a in STICK Mode it adjusts the over current value of the electric arc Hot Start variable from 0 to 50 on the current value adjusted with the Left Knob 8 b In TIG Mode is not active c In MIG manual it adj...

Страница 9: ...ps quickly withdraw the electrode and mainta ning a gap of approx 3 4 mm proceed to weld To stop welding simply remove the torch from the work piece REMEMBER to turn OFF the gas immediately after you finish welding 6 0 TIG WELDING WITH LIFT START GTAW 7 0 MIG MAG GMAW FLUX CORE FCAW WELDING 7 1 1 TORCH CONNECTION Plug the torch hose into the socket 9 on the front of the welder having care to not d...

Страница 10: ...t the contact tip and the nozzle When checking the correct exit of the wire from the torch do not bring your face near the torch you may run the risk to be wounded by the outgoing wire Do not bring your fingers close to the feeding mechanism when working The rolls when moving may crush the fingers Periodically check the rolls Replace them when they are worn and compromise the regular feeding of th...

Страница 11: ...e spool etc Select Manual MIG Welding function with the Selector Switch 6 on the front panel Switch the unit ON thru the ON OFF switch 13 on the back side of the unit Press the torch trigger to load the wire Set the welding parameters 1 Wire feed speed use Left Knob 8 to adjust the wire speed expressed in mm on the Left Display 4 2 Arc voltage use the Right Knob 7 to adjust arc voltage value no lo...

Страница 12: ...e do not blow air over the printed circuit board and electronic components The wire feed roller will eventually wear during normal use With the correct tension the pressure roller must feed the wire without slipping If the pressure roller and the wire feed roller make con tact when the wire is in place between them the wire feed roller must be replaced Check all cables periodically They must be in...

Страница 13: ...ighten all connections Replace the contact tip Tighten or replace torch Replace the earth cable Use correct size welding wire Load again the welding wire ensuing it is well stretched and without creases Move the gun smoothly and not too fast Adjust pressure on drive roller Replace wire liner Replace contact tip Cut wire liner at the right lenght Replace the contact tip Increase wire speed or descr...

Страница 14: ...orkpiece too slowly Welding voltage too low Use correct size contact tip Adjust BBT time with the potentiometer located on the spool compartment 18 Tighten connection or replace cable Clean and or strip the workpiece on the point of contact with the clamp Clean or replace nozzle Decrease wire feed speed or adjust Slope Up Increase the voltage by acting on the regulation potentiometer 7 Clean or re...

Страница 15: ...15 Figure 9 ...

Страница 16: ...13 0 WIRING DIAGRAM 16 ...

Страница 17: ...17 ...

Страница 18: ...18 ...

Страница 19: ...19 ...

Страница 20: ...77611864 ...

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