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5.3.1 Maintenance checklist

Maintenance listings

Time interval

W.

a.

B

C

The hydraulic system

1

Check the hydraulic cylinder, piston for damage noise or leakage

2

Inspect hydraulic connectors and hose for damage and

leakage

3

Check the hydraulic level and refill if necessary

4

Refill with hydraulic oil (12 months or 1500 working hours)

5

Check and adjust pressure valve function (+10%)

Mechanical systems

6

Check the platform structure for deformation and cracks

7

Check the base for deformation and cracks

8

Check that all screws are fixed

9

Check gear box for noise and leakage

10 Inspect wheels for deformation and damage

11 Lubricated steering bearing

12 Check and lubricate central point

13 Lubricating grease nozzle

14 Replace the protection and/or protection plate if damaged

Electrical system

15 Check the wires for damage

16 Check electrical connections and terminals

17 Check the emergency stop switch function

18 Check electric drive motor for noise and damage

19 Detection meter

20 Check that the correct fuse is used and replace it if

necessary

21 Detect the buzzer

22 Check the current contactor

23 Check frame for leakage (insulation test)

24 Check the function and wear of accelerator

25 Check the electrical system of the driving motor

The braking system

26 Check braking performance, replace brake disc or adjust

Battery

27 Check battery voltage

28 Clean and grease terminal, check for corrosion and

damage

29 Check the battery shell for damage

The charger

30 Check the main power wires for damage

31 Check the startup protection during charging

Function

32 Detect the buzzer

Содержание 14-850

Страница 1: ...nce manual CQDH13 14 850 Electric Reach Stacker Warning Please read this manual before using Warning Operator should have skillful ability to use this truck and compliance safety rules Ningbo Lida Logistics Equipment Co Ltd ...

Страница 2: ...ata Plates 9 2 Initial use 9 3 Battery Recharging Replacement 10 3 1 Safety Regulations for Handling Acid Batteries 10 3 1 1 Fire protection 10 3 1 2 Battery maintenance 10 3 2 Battery and charger Types 10 3 3 Charging 10 3 3 1 Charging 10 3 3 2 Finish of charging 10 3 4 Battery Removal and Installation 11 3 4 1 Removing the battery 11 3 4 2 Installment of battery 11 4 Industrial Truck Operation 1...

Страница 3: ...ting and jacking equipment 14 5 2 3 Clean operation 14 5 2 4 Operation to the electrical system 14 5 2 5 Regulation parameters 15 5 2 6 Vehicle tire 15 5 2 7 High pressure hose for hydraulic system 15 5 3 Maintenance and inspection 15 5 3 1 Maintenance checklist 16 5 3 2 lubrication maintenance 17 5 3 3 Maintenance instructions 17 5 3 4 Disuse and storage 19 5 3 5 Safety inspection on the vehicle ...

Страница 4: ...e truck should be used on a firm flat well formed surface and suitable road Generally in 5 to 40 room temperature environment under the indoor use Rated load capacity are marked on capacity labels and nameplates and operators must pay attention to these warning labels and safety instructions Any modify that may affect the rated load stability or safe operation of the vehicle should have written ap...

Страница 5: ...ly 5 Key switch 11 Backrest 6 Hood 12 Pallet fork Serial number Name Function 1 Emergency reverse button Protect driver function switch 2 Traveling switch Control driving direction and speed 3 The horn button Sound the alarm 4 Moon walk button Makes the vehicle goes straight 5 6 Tilt button Tilt forks 7 8 Reach button Reach mast 9 Rising button Lifting load 10 Decline button Descending load 11 12 ...

Страница 6: ...indicator hour meter 5 green 3 yellow and 2 red LEDs are provided One LED corresponds to 10 of the battery capacity If a red LED flashes this indicates that the truck is in the energy reserve mode 30 20 battery capacity When the charge falls below 20 of battery capacity charge status low both red LEDs flash Hour meter Hour meter shows the machine s working hours It starts to calculate when the tru...

Страница 7: ...78 Reach distance mm 0 555 Standard lift height h3 mm 4500 Lowered mast height h1 mm 5710 EXtended mast height h2 mm 2248 Free lifting height h6 mm 1575 Min forks lowered h4 mm 55 Outside width between forks mm 200 812 Distance shift fork side mm 150 Tilt of fork 4 3 Standard fork dimensions length width thickness l e s mm 1070 100 40 Overall length L1 mm 2225 Width of truck B1 mm 1430 Overal heig...

Страница 8: ...8 ...

Страница 9: ...rmal condition If the battery is not installed load and be careful not to damage the battery cable Description CQDH13 14 850 Truck weight with battery kg 2296 Battery weight kg 298 Description CQDH13 14 850 Battery type Acid Batteries Voltage capacity V Ah 24 345 Description CQDH13 14 850 Wheel type PU Wheel quantity Drive wheel Balance wheel load wheels 1 0 4 Wheel size drive wheel mm Φ248X75 Whe...

Страница 10: ...id can occur if water used to extinguish the fire This can lead to acid burns Use powder extinguishers Never extinguish burning batteries with water 3 1 2 Battery maintenance The batteries must be kept dry and clean Terminals and cable shoes must be clean lightly greased with terminal grease and must be securely tightened 3 2 Battery and charger Types Battery Charger Voltage 24 V Input AC 220V 50 ...

Страница 11: ...e vehicle starts be careful not to start emergency or emergency braking and slowly rotate the acceleration knob to prevent the shortening of the life of electrical components such as motor overcurrent damage excessive wear of electromagnetic brake friction plates etc especially when the new vehicle is running in During driving always pay attention to the surrounding environment look ahead and driv...

Страница 12: ...s the maximum load corresponding to the center distance of the vehicle It is strictly forbidden to overload the vehicle For use in vicious working conditions such as dust uneven road surface or liquid road surface in order to ensure the driver s own safety and ensure the operation of the vehicle remember to slow down and avoid steering and braking loss of control due to rapid travel and make sure ...

Страница 13: ...tion safety and environmental protection The inspection and maintenance operations described in this chapter must be performed according to the time limit listed on the maintenance checklist Modifications to vehicles especially safety devices are prohibited The working speed of the vehicle must not be changed Only the original parts can meet the quality management requirements of the company In or...

Страница 14: ...afety measures must be taken and sparks e g due to a short circuit must be prevented during the operation If the vehicle is battery powered disconnect the battery cable When cleaning electrical and electronic components use low strength suction or compressed air At the same time use a non conductive anti static brush to clean the dust on the surface of the component If the vehicle is washed with a...

Страница 15: ...ble operation performance and long service life Careless maintenance may lead to the breakdown and malfunction of truck and may pose a potential threat to staff and operational safety The wear and tear situation of the parts to be maintained depends largely on the actual operation and operating conditions of the truck If the operating conditions of the intensity is higher than the general level su...

Страница 16: ...Lubricating grease nozzle 14 Replace the protection and or protection plate if damaged Electrical system 15 Check the wires for damage 16 Check electrical connections and terminals 17 Check the emergency stop switch function 18 Check electric drive motor for noise and damage 19 Detection meter 20 Check that the correct fuse is used and replace it if necessary 21 Detect the buzzer 22 Check the curr...

Страница 17: ... operators and the surrounding environment Liquid media can be stored in specified containers The liquid medium may be flammable and should not be near high temperature parts or open flames Clean container must be used when adding liquid media Mixing different liquid media with each other is strictly prohibited except where mixing is specified in the instructions Be careful not to spill the liquid...

Страница 18: ...se order Check the hydraulic oil level Air burst sound sound is heared in the oil pipe when lifting It means that the hydraulic oil should be timely refill of hydraulic oil Replenish hydraulic oil steps Make preparations before maintenance operation Remove the hood Replenish the suitable hydraulic oil when necessary After that rise again It is finished when no longer hear the air burst sound Conti...

Страница 19: ...Clean the battery the lead acid battery should be covered with special grease on the electrode bolts Recharge the battery Please comply with the battery manufacturer s operating instructions and regulations Spray all exposed contact surfaces with suitable spray After the vehicle is put into use the driver should test the braking performance repeatedly 5 3 5 Safety inspection on the vehicle regular...

Страница 20: ...chnical performance of the vehicle in the event of an accident In addition the vehicle must be thoroughly checked for any damage caused by improper use Inspectors must keep careful records of the inspection process and related data The inspection results must be maintained at least until the next inspection operation The equipment user must take necessary measures to solve the problems found in ti...

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