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Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09

M. Air Shutter Setting

Air shutter settings should be adjusted by a qualified 

installer at the time of installation. The air shutter is set at 

the factory for minimum vertical vent run. Adjust air shut-

ter for longer vertical runs.
•  It takes 6 full turns of the shutter adjustment handle to 

move the air shutter from fully open to fully closed.

•  When the air shutter adjustment handle is all the way 

down, the air shutter is in the closed position.

NOTICE: 

If sooting occurs, provide more air by opening 

the air shutter.

K. Install Louvers and Trim

•  Install  optional  trim  kits  and/or  surrounds  using  the 

instructions included with the accessory.

•  Use non-combustible materials to cover the gap between 

the sheet rock and the appliance (if desired).

•  Do not obstruct or modify the air inlet/outlet grilles.

•  Leave space to lower the bottom grille and remove the 

trim door.

L. Hood

•  Align back edge of hood with attachment clips and press 

firmly in place.

Closed

Figure 14.9  Air Shutter

Содержание CB4236IR

Страница 1: ...xplosion may result causing property damage personal injury or death In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter A CO detector shall be installed in the room where the appliance in installed WARNING This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the appliance w...

Страница 2: ...ms Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pertinent information about your fireplace The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace Homeowner Referenc...

Страница 3: ... Supplies Needed 15 D Inspect Appliance and Components 15 E Negative Pressure 16 5 Framing and Clearances A Selecting Appliance Location 17 B Constructing the Appliance Chase 17 C Clearances 18 D Mantel and Wall Projections 19 6 Termination Locations A Vent Termination Minimum Clearances 20 7 Vent Information and Diagrams A Vent Guidelines 21 B Vent System Configuration 21 8 Vent Clearances and Fr...

Страница 4: ...4040 262 Rev M 08 09 Contains updated information 15 Troubleshooting A Intellifire Ignition System 32 16 Reference Materials A Appliance Dimension Diagram 34 B Service Parts List 35 C Optional Components 38 D Contact Information 40 ...

Страница 5: ... In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period ...

Страница 6: ...following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the u...

Страница 7: ...CE This appliance is tested and approved as either supplemental room heat or as a decorative appliance It should not be fac tored as primary heat in residential heating calculations D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevat...

Страница 8: ...logies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temper...

Страница 9: ...at This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front G Remote Controls Wal...

Страница 10: ...Due to high surface temperatures keep children clothing and furniture away Keep burner and control compartment clean See installation and operating instructions accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Use only your hand to p...

Страница 11: ...so be released from finishing materials and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Film on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned within 3 to 4 hours of initial burning A non abrasive cleaner such as gas appliance glass cleaner may be necessary See you...

Страница 12: ...operly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not bl...

Страница 13: ...ty between pilot hood and flame sense rod Replace pilot as necessary Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all forei...

Страница 14: ...t required Optional Wall Switch Vertical Termination Cap Storm Collar Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Vent pipe penetrates roof preferably without affecting roof rafters A Typical Appliance System NOTICE Illustrations and photos reflect typical installations and are for design purposes only Illustrations diagrams are ...

Страница 15: ...ns carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the follow ing tools and building supplies are available Gloves Safety glasses Tape measure Frami...

Страница 16: ...nstall the intake on the side of the house towards prevailing winds during the heating season Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be of sea...

Страница 17: ...e requirements of local building codes Therefore you MUST check local building codes to determine the requirements to these steps Chases should be constructed in the manner of all out side walls of the home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapo...

Страница 18: ...ce clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace may cause overheating and a fire Note If the inside of the framed cavity is to be finished the framing dimens...

Страница 19: ... 10 3 4 11 1 2 12 1 4 13 13 3 4 14 1 2 15 1 4 16 30 in minimum to ceiling D Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials i e steel studs concrete board etc Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions of Combust...

Страница 20: ...ation Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Figure 6 2 Multiple Termination Caps 12 X 8 ft 2 44 m Lowest Discharge Opening Termination Cap Roof Pitch is X 12 Vertical wall H min Minimum height from roof ...

Страница 21: ...nstalling the appliance B Vent System Configuration CAUTION Risk of Fire ALL vent configuration specifi cations MUST be followed This product is tested and listed to these specifications Appliance performance will suffer if specifications are not followed Rise to Run Ratio 2 1 Maximum Total Horizontal Run 30 Feet Minimum Total Vertical Rise 12 Feet Maximum Total Vertical Rise 60 Feet Maximum Numbe...

Страница 22: ...cturer s instructions to provide adequate clear ances Use same size framing materials as those used in the wall or ceiling construction Firestop spacers must be used in wall and ceiling penetrations per the B Vent pipe manufacturer s specifications and national regional and local codes Note MUST terminate vertically C Vertical Penetration Framing WARNING Fire Risk DO NOT allow loose materials or i...

Страница 23: ...s an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result The outside air kit can only be installed on the left side of the appliance Refer to the installation instructions provided with the kit Outside Air Hood Outside Air Plate Assembly 2 Wire Ties Flexible Duct not supplied Hearth Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ...

Страница 24: ...nt to Firebox C Secure Vent Sections Secure vent sections with vent supports following B vent manufacturer s instructions WARNING Risk of Fire or Explosion Use vent run supports per vent manufacturer s installation instructions Connect vent sections per vent manufacturer s installation instructions Maintain all clearances to combustibles Maintain specified slope if required Improper support may al...

Страница 25: ...r Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig 11 Gas Information Gas Pressure Natural Gas Propane Minimum inlet pressure 5 0 in w c 11 0 in w c Maximum inlet pressure 10 0 in w c 13 0 in w c Ma...

Страница 26: ... when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or to the appliance wall switch Incorrect wiring will damage controls 12 Electrical Information Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V...

Страница 27: ...er Plate outside firebox Romex Connector Figure 12 2 Junction Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground Junction Box Knockout Figure 12 3 Junction Box Wired to Wall Switch or BC10 E Junction Box Installation If the box is being wired from the INSIDE of the ...

Страница 28: ...13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening Mantel Legs or Wall Projections These surfaces may be covered with non combustible material Non combustible sealant B Facing Material Metal front faces may be covered with non combustible materials only Facing and or finishing materials must not interfere with air flow through louvers operation of louvers or doors or access fo...

Страница 29: ...ly Improperly placed rockwool interferes with proper burner operation Rockwool is shipped with this gas appliance Place a small amount of 1 2 in diameter pieces dime size of rockwool on the burner pan so that rock wool touches but does not cover the holes in the burner pan It is not necessary to use the entire bag Save the remaining amount for future use E Install the Refractory An optional weathe...

Страница 30: ...d cracked broken or scratched Replace as a complete assembly Removing Glass Assembly Remove firescreen Pull the four CB4236I or six CB4842I glass assembly latches out of the groove on the glass frame Remove the glass panel from the appliance Replacing Glass Assembly Set the glass panel on the lower two or three glass assembly latches ensuring the glass panel is centered in the opening Pull out and...

Страница 31: ... shutter adjustment handle is all the way down the air shutter is in the closed position NOTICE If sooting occurs provide more air by opening the air shutter K Install Louvers and Trim Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance if desired Do not obstruct or mo...

Страница 32: ...is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark A No power or transformer installed incorrectly Verify that transformer is installed and plugged into module Check voltage of transformer under load at spade connection on module with ON OFF switch in ON position Acceptable readings...

Страница 33: ...ify connection from flame sensing rod to white sensor wire Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod Verify continuity with a multimeter with ohms set at lowest range Replace pilot if any damage is detected E Module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker ...

Страница 34: ...nces refer to Section 5 Figure 16 1 Appliance Dimensions 38 1 4 in 972 mm B 1 1 2 in 38 mm 3 in 76 mm 6 1 2 in 165 mm 2 3 8 in 60 mm 5 7 8 in 149 mm 14 1 8 in 359 mm 2 in 51 mm 33 1 2 in 851 mm C 23 in 584 mm 15 1 4 in 387 mm A Gas Line Access Gas Line Access Electrical Access 38 1 2 in 978 mm A B C inches 41 1 4 36 24 1 4 mm 1 048 914 616 inches 47 1 4 42 30 1 4 mm 1 200 1067 768 Model CB4236IR C...

Страница 35: ...g Pre GA 647700 4040 206 Post GA 647700 4000 6 6 Back Log Assembly 4040 207 7 Glass Clip Support Assembly Qty 4 req 858 Y 8 Burner Pan Assembly 4040 09 Y 9 Handle Bracket 46 6 0 Grate Retainer 4040 272 Hearth Pan 4040 255 2 Burner Support 4040 259 Glass Heat Shield 4040 5 4 Glass Frame Assembly 4040 087 Y 5 Hood 29575 6 Grille Assembly Upper 40 082 7 Screen Assembly 4040 0 Y 8 Grille Assembly Lowe...

Страница 36: ...st GA 647700 4000 6 6 Back Log Assembly 4040 208 7 Glass Clip Support Assembly Qty 6 req 858 Y 8 Burner Pan Assembly 4040 09 Y 9 Handle Bracket 46 6 0 Grate Retainer 4040 272 Hearth Pan 4040 256 2 Burner Support 4040 259 Glass Heat Shield 4040 54 4 Glass Frame Assembly 4040 088 Y 5 Hood 29576 6 Grille Assembly Upper 40 08 7 Screen Assembly 4040 0 2 Y 8 Grille Assembly Lower 25 44 9 Valve Assembly ...

Страница 37: ...place 12 15 3 5 14 11 10 1 2 13 9 6 8 4 7 Beginning Manufacturing Date Jan 2005 Ending Manufacturing Date Active Service Parts 06 09 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART ...

Страница 38: ...ional components Refractory Kit WTBC36DB For 36 in BV WTBC42DB For 42 in BV Arts Crafts Faux Front FFCAC Modernist Faux Front FFCM Jamestown Faux Front FFCJ 20 in 508 mm 17 in 432 mm 9 3 8 in 238 mm TCG375 Terra Cotta Cap E D A C B LDS BV Decorative Shroud Catalog A B C E E LDS BV in 26 12 5 15 5 22 23 mm 660 318 394 533 584 ...

Страница 39: ...ss steel louver trim kit 4 bars TK6PT Pewter louver trim kit 4 bars TK6BN Brushed nickel louver trim kit 4 bars Model Description FFCM42 B Modernist style black decorative faux front FFCM42PT Modernist style pewter decorative faux front FFCM42BN B Modernist style brushed nickel decorative faux front FFCAC42 Arts Crafts style black decorative faux front FFCAC42PT Arts Crafts style pewter decorative...

Страница 40: ...___ ________________________________________________________________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6...

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