Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09
Safety Alert Key:
• DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING!
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:
Used to address practices not related to personal injury.
Table of Contents
A. Congratulations
2
B. Warranty
5
1 Listing and Code Approvals
A. Appliance Certification
7
B. Tempered Glass Specifications
7
C. BTU Specifications
7
D. High Altitude Installations
7
E. Non-Combustible Materials Specification
7
F. Combustible Materials Specification
7
G. Electrical Codes
7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety
8
B. Your Fireplace
8
C. Fan Kit (optional)
9
D. Clear Space
9
E. Decorative Doors and Fronts
9
F. Fixed Glass Assembly
9
G. Remote Controls, Wall Controls and Wall Switches 9
H. Outside Air (optional)
9
I. Before Lighting Fireplace
9
J. Lighting Instructions (IPI)
0
K. After Fireplace is Lit
L. Flame Adjustment Control
M. Frequently Asked Questions
3 Maintenance and Service
A. Maintenance Tasks-Homeowner
2
B. Maintenance Tasks-Qualified Service Technician 1
Installer Guide
4 Getting Started
A. Typical Appliance System
4
B. Design and Installation Considerations
5
C. Tools and Supplies Needed
5
D. Inspect Appliance and Components
5
E. Negative Pressure
6
5 Framing and Clearances
A. Selecting Appliance Location
7
B. Constructing the Appliance Chase
7
C. Clearances
8
D. Mantel and Wall Projections
9
6 Termination Locations
A. Vent Termination Minimum Clearances
20
7 Vent Information and Diagrams
A. Vent Guidelines
2
B. Vent System Configuration
2
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles
22
B. Wall and Ceiling Penetration Framing
22
C. Vertical Penetration Framing
22
9 Appliance Preparation
A. Install Outside Air Kit Damper Assembly
2
B. Gas and Electrical Connections
2
C. Secure and Level the Appliance
2
10 Installing Vent Pipe
A. Assembly of Vent Sections
24
B. Attach Vent to Firebox
24
C. Secure Vent Sections
24
D. Install Attic Insulation Shield
24
11 Gas Information
A. Fuel Conversion
25
B. Gas Pressure
25
C. Gas Connection
25
D. High Altitude Installations
25
12 Electrical Information
A. Wiring Requirements
26
B. Intellifire Ignition System Wiring
26
C. Optional Accessories Requirements
26
D. Electrical Service and Repair
26
E. Junction Box Installation
27
F. Wall Switch Installation for Fan (Optional)
27
13 Finishing
A. Mantel and Wall Projections
28
B. Facing Material
28
14 Appliance Setup
A. Remove Glass Assembly
29
B. Remove the Shipping Materials
29
C. Clean the Appliance
29
D. Accessories
29
E. Install the Refractory
29
F. Place the Lava Rock & Vermiculite
29
G. Place the Rockwool
29
H. Install the Log Assembly
0
I. Firescreen
0
J. Glass Assembly
0
K. Install Louvers and Trim
L. Hood
M. Air Shutter Setting