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Introduction

Before You Begin

What’s Included

Before attempting to install the Aqua Plus system, check that the following components have been included in the

package:

Aqua Plus Electronics Unit

  (3) Temperature sensors with 15 ft. (5m) cable, hose clamp

   Turbo Cell and Flow Switch with 15 ft. cables

   PVC unions

What’s NOT Included

Some of the additional items that you may need to complete an installation include:

Circuit breakers

None are included with control—see page 10 and inside of door for suitable breakers

Wire

4-conductor cable (electronics unit to remote display/keypad)

Wire/conduit for 100A service from main panel to Aqua Plus

Wire/conduit for filter pump and other high voltage loads

Wire for bonding

Miscellaneous

Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Plus)

Mounting hardware (screws, etc.) for mounting Aqua Plus and remote display/keypad

Valves (use standard Hayward, Pentair/Compool, or Jandy valves)

Additional valve actuators

Accessory Products - Order Separately

AQL-CHEM

ORP & pH sense kit

AQL-CHEM2(-240)

pH dispense kit

AQL-WW-P-4

Wired Wall Mount Remote Display

AQL-SS-6B-x (x=W/B)

Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)

AQL2-POD

Handheld Wireless Waterproof Remote with Charging Station (AQL2-BASE-RF required)

AQL2-Tx-RF-P-4

Wireless Table Top remote (AQL2-BASE-RF required)

AQL2-SS-RF

Wireless Spa Side Remote Control (AQ2L-BASE-RF required)

AQL2-BASE-RF

Base Receiver

AQL-DIM

Light Dimmer Relay

GVA-24

Valve Actuator

V&A-xx

Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for

coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regard-

ing the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic

chlorine generator in your particular location and circumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool

water is subject to excessive evaporation and is not commonly diluted with fresh water. Dry acid can cause a buildup

of by-products that can damage your chlorinator cell.

Installation Steps

Details on each installation step are presented on the following pages:

1.  Prepare the pool water  (page 2)

General Water  Chemistry

Salt

2.  Mounting the equipment (page 5)

Aqua Plus main unit

Temperature sensors

Remote display/keypad (optional)

Valve actuators (if applicable)

1

30

Reset Config. to

Default    Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

Initiate reset of all configuration parameters

Reset all configuration parameters

Move to previous/next configuration menu  (config. not reset)

Move to previous/next menu (config. not reset)

Move to previous/next configuration menu 

Use this function to erase all previous system configuration and reset all configuration parameters back to
the factory default values.   This function is NOT reversible--be careful.

Maintenance Menu 

(only displays if Sensing System is enabled)

The Maintenance Menu will be displayed only if the optional AQL-CHEM is used and the Sensing System is enabled

in the Chemistry Config. Wizard. This menu is used to perform functions relating to the AQL-CHEM ORP and pH

sensing kit.

pH Calibration

Wizard, + to enter

Push to access pH Calibration Wizard

Move to previous/next menu item

Use this Wizard to calibrate the AQL-CHEM’s pH probe.  This requires a manual pH test of the pool water
using a dependable red phenol test kit.

Clean Probe Wizard

+ to enter

Push to access Clean Probe Wizard

Move to previous/next menu item

Use this Wizard to clean the AQL-CHEM’s ORP and pH probes. The probes must be clean and free from oil,
chemical deposits and contamination to function properly.  Slow response, increased need to calibrate,
and inconsistent readings are indications that the probes need to be cleaned.

6.  System Startup and Checkout

Before Startup

Before starting the Aqua Plus for the first time, be sure that the following items have been completed:

1. Pool/spa chemicals are within the recommended levels according to the chart on page 2.

2. Pool/spa salt level is between 2700 – 3400 PPM.

3. Properly rated circuit breakers are installed in the Aqua Plus subpanel.

4. All wiring is performed according to NEC and local codes.

5. The Aqua Plus is properly grounded and bonded.

6. The Aqua Plus is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items

included in each menu.

Settings Menu

Heater and/or solar thermostat settings

Chlorinator settings

Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

3.  Plumbing  (page 8)

General Pool Equipment

Turbo Cell

Flow Switch

4.  Electrical Wiring  (page 10)

Main service

Grounding and bonding

Circuit breakers

Aqua Plus control power

High Voltage pool equip-

ment

Low voltage wiring (tem-

perature sensors, flow

switch, etc.)

5. Aqua Plus control configuration

(page 20)

6. System Startup and checkout

(page30)

Содержание Aqua Plus PL-PLUS

Страница 1: ...Automation and Chlorination Installation Manual for model PL PLUS PL PLUS 20 Aqua Plus www hayward com...

Страница 2: ...al must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding...

Страница 3: ...trols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Ins...

Страница 4: ...remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx Valve Actuator xx 1P 1 5...

Страница 5: ...ly if you are using the chlorinator features on theAqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refe...

Страница 6: ...0 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79...

Страница 7: ...h x Average Depth x 893 Length x Width x Average Depth x 1000 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm...

Страница 8: ...ose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation...

Страница 9: ...seplate in the desired position screws supplied by installer 3 See ElectricalWiring page17 forinstructionsonrunningthecablefromtheAquaPlusmainunittothe remotedisplay keypad AQL SS 6B x x W or B for Wh...

Страница 10: ...be used in and around the pool spa area These units float and can be left in the water for easy access Optional Base Station TheAQL2 BASE RFoptionalbasestationmustbeinstalledifanywirelessremotecontro...

Страница 11: ...he systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthe...

Страница 12: ...inguseadaptors providedbyinstaller Flow Switch TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheAquaP...

Страница 13: ...connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of theAqua Plus enclosure Circuit Breaker Installation and Wiring C...

Страница 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment AllAqua Plus relays a...

Страница 15: ...proper input wiring to the VSP Wiring from the 220Vbreaker must connect through theAqua Plus s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Th...

Страница 16: ...h 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usually...

Страница 17: ...dthediagrambelow 1 Turn off power to heater 2 WireAqua Plus to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Tu...

Страница 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board...

Страница 19: ...SP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandAquaPlus Select the proper address based on which o...

Страница 20: ...typically phone cable to connect the wired remote display keypad with theAqua Plus ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe AquaPlusmainunitandthewi...

Страница 21: ...Aqua Plus control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into theAqua Plus ControlCenteratthepositio...

Страница 22: ...rinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Ref...

Страница 23: ...e to next configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator TheAqua Plus is shipped with the chlorinator...

Страница 24: ...s It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Sp...

Страница 25: ...variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off an...

Страница 26: ...ng The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the pro...

Страница 27: ...d temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve t...

Страница 28: ...ts are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate b...

Страница 29: ...ction is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and s...

Страница 30: ...elay will be on when theAux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Ma...

Страница 31: ...ch clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve...

Страница 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to ena...

Страница 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and fre...

Страница 34: ...lly 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heat...

Страница 35: ...service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site a...

Страница 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed...

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