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2.  Mounting the Equipment

Aqua Plus Control Center

The Aqua Plus is contained in a raintight enclosure that is suitable for outdoor mounting.  The control must be mounted

a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The Control

Center is designed to mount vertically on a flat surface with the knockouts facing downward.  Because the enclosure

also acts as a heat sink (disperses heat from inside the box), it is important not to block the four sides of the control.  Do

not mount the Aqua Plus inside a panel or tightly enclosed area.

When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sen-

sors, and valve actuators (if applicable) are all 15 ft. (5m)  long.

Temperature Sensors

Three sensors are included with the Aqua Plus.  A water sensor and an air sensor must be installed at all times for

proper operation.  A solar sensor is required if the solar function is enabled.

Water Sensor

This sensor is used to measure the pool/spa temperature and is installed in the filtration plumbing after the filter but

before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram.

1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs.

2. Insert sensor until O-ring collar sits flush on the hole.

3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal.  Do not overtighten.
4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with insulation and

white paint.

Air Sensor

Mount the air sensor outdoors. 

!

 IMPORTANT: Mount the air sensor out of direct sunlight.

Solar Sensor

For solar applications, mount the sensor near the solar collector array so that it is exposed to the same sunlight as the

collectors.  Use additional cable (20 AWG) if necessary.

Chlorination Function

The Aqua Plus includes a Turbo Cell, cell unions and flow switch for use with the chlorinator function.  Refer to pages

8 and 17 for plumbing and wiring instructions.

Optional AQL-CHEM ORP and pH Sensing Kit

The AQL-CHEM is an ORP and pH sensing kit for the Aqua Plus. When chlorination is enabled, the Aqua Plus senses

the pool's ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized.

Wiring and plumbing requirements for the AQL-CHEM should be considered before installing the Aqua Plus. Refer to

the AQL-CHEM manual for specific installation information.

Optional AQL-CHEM2 CO

2

 Dispensing Kit

The AQL-CHEM2 is a CO

2

 dispensing device that connects directly to the Aqua Plus.  When used with an AQL-

CHEM, the Aqua Plus will sense the pool’s pH level and automatically dispense the correct amount of CO

2

 to control

the pool’s pH to the desired level. Wiring and plumbing requirements for the AQL-CHEM2 should be considered

before installing the Aqua Plus. Refer to the AQL-CHEM2 manual for specific installation information.

5

26

If “VSP” is selected, the Lights relay is used to supply power to a Hayward Variable Speed Pump (VSP).
The relay will be on when the Lights output is on and off when the output is off .  On, off and speed are
controlled by commands sent to the VSP.

Lights Interlock

If enabled, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock) selected
above and turn the lights relay off when:  filter pump is off, first 3 minutes of filter pump operation (allows
the pump to prime and get water flowing), when the pool/spa suction return valves are in any position
other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be
purged).  Interlock is not available for solar, low speed filter pump, super chlorinate or dimmer.

Lights External Input Interlock

When Lights External Input Interlock is enabled, the lights output will be forced off when the external input
is active.  This will have precedence over freeze protection.  Lights External Input Interlock is not available
for solar, low speed filter pump, dimmer, super chlorinate, or pH dispense functions.

Lights Freeze Protection

This function helps protect equipment that is wired to the lights relay against freeze damage.  If Freeze
Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold,
the Aqua Plus will energize the lights relay.  IMPORTANT:  this only enables operation of the lights relay
during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation
system.

Lights Pump Speed

This is the speed of the filter pump when the Lights output is on.  The default selection is “Settings Menu”.
This is the speed of the pump that has been selected in the Settings Menu for normal filter operation. If an
alternate speed is desired when the Lights output is on, push “+” or “-” and select from “Filter Lowest” to
“Filter Highest” in 5% increments.

NOTE: The configuration parameters for the Aux2 output are the same as shown below for Aux1.

Aux1 Pump Spd

Settings Menu

Select Settings Menu (default) or desired pump speed (Filter Lowest to Highest)
Move to previous/next configuration menu 

if filter pump is set to variable speed

and the relay type is set to standard

Aux1 Config.

+ to view/change

Aux1 Function

Manual On/Off

Aux1 Relay

Standard

Push to access Aux options

Toggle between Standard (default), Dimmer and VSP 

Move to previous/next configuration menu 

Move to next menu item or previous/next configuration menu

Aux1 Interlock

Disable

Aux1 Freeze

Disable

Toggle between Enabled and Disabled (default) Aux1 Interlock

T

oggle between Enabled

and Disabled Aux1 Freeze

(default)

Move to next menu item

Move to previous/next configuration menu

for all functions except solar, dimmer relay,
super chlorinate and low speed

for all functions except solar, dimmer relay,

super chlorinate and low speed

for all functions except dimmer relay,
super chlorinate and low speed

for manual on/off, countdown
timer and timeclock functions

Move to next menu item

Rotates between 

Manual On/Off (default), Countdown Timer, Low Speed- Filter,

Timeclock, Solar, and Super Chlorinate

Aux1 Ext Input

Disabled

Toggle between Enabled and Disabled (default)
Move to previous/next configuration menu

!

 WARNING:  Do not use the Aqua Plus to control an automatic pool cover.  Swimmers may

become entrapped underneath the cover.

Aux1 Function

Manual On/Off (default)

—the aux relay will alternate between turning on and off when the aux button is

pressed.  There is no automatic control logic.

Содержание Aqua Plus PL-PLUS

Страница 1: ...Automation and Chlorination Installation Manual for model PL PLUS PL PLUS 20 Aqua Plus www hayward com...

Страница 2: ...al must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding...

Страница 3: ...trols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Ins...

Страница 4: ...remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx Valve Actuator xx 1P 1 5...

Страница 5: ...ly if you are using the chlorinator features on theAqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refe...

Страница 6: ...0 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79...

Страница 7: ...h x Average Depth x 893 Length x Width x Average Depth x 1000 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm...

Страница 8: ...ose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation...

Страница 9: ...seplate in the desired position screws supplied by installer 3 See ElectricalWiring page17 forinstructionsonrunningthecablefromtheAquaPlusmainunittothe remotedisplay keypad AQL SS 6B x x W or B for Wh...

Страница 10: ...be used in and around the pool spa area These units float and can be left in the water for easy access Optional Base Station TheAQL2 BASE RFoptionalbasestationmustbeinstalledifanywirelessremotecontro...

Страница 11: ...he systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthe...

Страница 12: ...inguseadaptors providedbyinstaller Flow Switch TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheAquaP...

Страница 13: ...connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of theAqua Plus enclosure Circuit Breaker Installation and Wiring C...

Страница 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment AllAqua Plus relays a...

Страница 15: ...proper input wiring to the VSP Wiring from the 220Vbreaker must connect through theAqua Plus s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Th...

Страница 16: ...h 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usually...

Страница 17: ...dthediagrambelow 1 Turn off power to heater 2 WireAqua Plus to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Tu...

Страница 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board...

Страница 19: ...SP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandAquaPlus Select the proper address based on which o...

Страница 20: ...typically phone cable to connect the wired remote display keypad with theAqua Plus ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe AquaPlusmainunitandthewi...

Страница 21: ...Aqua Plus control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into theAqua Plus ControlCenteratthepositio...

Страница 22: ...rinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Ref...

Страница 23: ...e to next configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator TheAqua Plus is shipped with the chlorinator...

Страница 24: ...s It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Sp...

Страница 25: ...variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off an...

Страница 26: ...ng The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the pro...

Страница 27: ...d temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve t...

Страница 28: ...ts are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate b...

Страница 29: ...ction is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and s...

Страница 30: ...elay will be on when theAux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Ma...

Страница 31: ...ch clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve...

Страница 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to ena...

Страница 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and fre...

Страница 34: ...lly 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heat...

Страница 35: ...service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site a...

Страница 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed...

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