PTO
™
MOD
3
Owner’s Manual
AM-HPTOM3-OM
Rev AB February 2020
2
TABLE OF CONTENTS
Important Safety Instructions ..................................... 3
Technical Information .................................................. 4
Part Number .......................................................... 4
Cabinet Size/Gauge Letter Codes .................. 4
AC Line Voltage Letter Codes ........................ 5
Specialty Charger Options List ....................... 5
Serial No. ............................................................... 5
Battery Type .......................................................... 5
Max AH .................................................................. 5
No. Cells ................................................................ 5
Max Modules ......................................................... 5
Config Modules ...................................................... 5
Hertz ...................................................................... 6
Phase .................................................................... 6
AC Volts ................................................................. 6
Config AC Amps .................................................... 6
Max AC Amps ........................................................ 6
Max DC Amps ........................................................ 6
DC Volts ................................................................ 6
Config DC Amps .................................................... 6
CEC ....................................................................... 6
cULus .................................................................... 6
Installation .................................................................... 7
Location ................................................................. 7
Wall/Floor Mount Cabinet Chargers ....................... 7
Electrical Connections ........................................... 7
Connecting Input Power ......................................... 7
AC Circuit Protection .............................................. 7
Breaker/Fuse Chart …………………………………..7
DC Plug Polarity .................................................... 8
Grounding the Charger .......................................... 8
Description of Operation ............................................. 9
General .................................................................. 9
Auto Start Charge .................................................. 9
Charging Current ................................................... 9
AC Power Fail ........................................................ 9
Series Charging ..................................................... 9
Glossary ....................................................................... 10
Charge Blockout .................................................... 10
Charging Profile……………………………………….10
Cold Profile ............................................................ 10
Thin Plate Pure Lead ............................................. 10
Flex Bloc Profile ..................................................... 10
Flex Standard Profile ............................................. 10
Equalization Charging ............................................ 10
Opportunity Profile ................................................. 10
Standard Flooded .................................................. 10
Refresh Charging ................................................... 10
Abbreviations and Acronyms ..................................... 11
Operating Instructions ................................................ 11
Charger Control Panel ................................................. 12
Setting Up Charger ...................................................... 13
Idle Screen Display ................................................ 13
Start Menu Display ................................................. 13
Start Menu ............................................................. 13
Main Menu ............................................................. 13
System Setup ............................................................... 13
Date ........................................................................ 13
Time ....................................................................... 14
DST (Daylight Savings Time) .................................. 14
Language ................................................................ 14
Units ....................................................................... 14
Display Contrast...................................................... 14
Enter Password ............................................................ 14
Change Password ........................................................ 14
USB .............................................................................. 15
Memo Data ............................................................ 15
Save Setup Params ............................................... 15
Load Setup Params ............................................... 15
Load Control FW ................................................... 15
Load Module FW ................................................... 15
Charger Prof. Config ................................................... 15
Battery Cells .......................................................... 15
Battery Capacity .................................................... 15
Battery Temperature .............................................. 16
Profile .................................................................... 16
Charger Coefficient ................................................ 16
Constant Current Configuration ................................. 16
Equalization Configuration ......................................... 16
Equalize Days........................................................ 16
Delay Time Aft Chg................................................ 16
Duration ................................................................. 17
Start Charge Configuration ......................................... 17
Charge Delay ........................................................ 17
Charge Blockout .................................................... 17
Cond Charge % ..................................................... 17
Daily Chg Countdown ............................................ 17
Post Charge Configuration ......................................... 17
Cool Down ............................................................. 17
Refresh On/Off ...................................................... 17
Charger Config ............................................................ 18
Cabinet Bay Size ................................................... 18
Number of Modules ............................................... 18
DC Cable Setup ..................................................... 18
Charger Options .................................................... 18
Serial Number........................................................ 18
Asset Number ........................................................ 18
Reset Memos ........................................................ 18
Charging the Battery ................................................... 19
Charger Idle Display .............................................. 19
Starting a Charge Cycle ......................................... 19
Delayed Start ......................................................... 19
Count Down .......................................................... 19
Charge Display ...................................................... 20
End of Charge Display ........................................... 21
End of Charge without Equalization ....................... 21
End of Charge with Equalization ............................ 21
Charger Information .................................................... 22
Version .................................................................. 22
Serial Number........................................................ 22
Asset Number ........................................................ 22
Status .................................................................... 23
Modules ................................................................. 23
Modules LED Status .............................................. 23
Memos .......................................................................... 24
Memorization Access ............................................. 24
Memorization Display Screen ................................ 24
Displaying a Charge Cycle ..................................... 24
Fault Codes .................................................................. 25
Mounting Dimensions ................................................. 26
3 Bay Mounting Dimensions .................................. 26
6 Bay Mounting Dimensions .................................. 26
Maintenance and Service ............................................ 30
Component Locations ................................................. 31
Technical Specifications 480V, 1ph............................ 33
Technical Specifications 208/220/240V, 3ph .............. 34
Technical Specifications 440V, 3ph............................ 39
Technical Specifications 480V, 3ph............................ 43
Technical Specifications 600V, 3ph............................ 47
Maintenance Log ......................................................... 49
