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Page 4 
PBG

II

-9 

D.   DIMENSIONS 

See appropriate section PBG

II

-3 through PBG

II

-3.6 Dimension sheet for detailed dimensional 

information. 

 
 
E.   INSTALLATION 

1.  The Hauck PBG

II

 burner can fire in any position. Therefore, it can be installed to fire 

through side-walls, roofs or the bottoms of ovens, dryers, or furnaces.  Note that 
Kromschroder Valvario components may not be installed with the solenoid actuator facing 
down.  Note that KromSchroder GIK must be installed with the spring tower side facing 
down.     

 

 
 
 
 
 
 

 
 
2. The 

PBG

II

 burners will bolt to the oven or furnace wall.  Prepare the oven wall appropriately 

to support the weight of the burner and any other associated components. Install the burner 
combustor tube so that it is properly insulated in the furnace wall. For walls thicker than the 
standard length of the combustor alloy tile or in cross-flow applications the use of a straight 
or 90° auxiliary firing tube may be required (See Step 5). 

 
3.  For air heating installations where the burner will fire into a chamber under negative 

pressure, spacers may be installed between the burner mounting bracket and the 
oven/furnace wall to draw secondary air past the firing tube. 

 
4.  On installations where there is a positive pressure within the combustion chamber, the 

opening in the oven or furnace wall should be at least 1 inch (25mm) larger than the burner 
combustor tube/tile. Pack the space around the alloy tile with ceramic fiber suitable for the 
temperatures involved. Ceramic fiber packing should not extend past wall thickness. 
Installation of the high temperature gasket between the burner mounting plate/flange and 
the oven or furnace wall is recommended for all positive pressure ovens or furnaces. 

 
5.  On installations using the auxiliary firing tube, the area between the burner alloy tile and 

firing tube should be packed with ceramic fiber.  Ceramic fiber packing should not extend 
past the wall thickness or the end of the alloy tile (See Figure 1). 

 
 
 
 
 
 
 
 
 
 
 

NOTE 

All rotating components were balanced from factory at a level meeting ISO 1940-2.  A variety 
of external causes such as handling, installation, or misalignment may cause imbalance prior 
to use.  To ensure the intended long life of the equipment and components, and to meet 
warranty requirements, equipment and vibration levels should be checked by experienced 
personnel and trim balanced if no longer meeting ISO 1940-2 requirements.  Under no 
circumstances should equipment with excessive vibration be operated at the risk of damaging 
that equipment or the personnel operating it. 

IMPORTANT

 

Using the PBGII basic burner configurations in chambers operating with vacuum or 
positive pressure will create conditions preventing normal operation according to 
these instructions. The high and low fire settings for gas and air will change along 
with the operating window of the burner. Under more extreme conditions, special 
components may need to be selected in order to manage burner performance. 

Содержание PBGII 1000

Страница 1: ...NUFACTURING CO 100 North Harris Street Cleona PA 17042 717 272 3051 3 14 www hauckburner com Fax 717 273 9882 PBGII 9 INSTRUCTIONS These instructions are intended to serve as guidelines covering the installation operation and maintenance of Hauck equipment While every attempt has been made to ensure completeness unforeseen or unspecified applications details and variations may preclude covering ev...

Страница 2: ...duct The PBGII Packaged Gas Burner is designed for operation in chambers with pressure ranging from 0 5 to 1 0 inches w c 1 2 to 2 5 mbar For further information on any components supplied with the package see specific product literature available from Hauck B RECEIVING AND INSPECTION Upon receipt check each item on the bill of lading and or invoice to determine that all equipment has been receive...

Страница 3: ...tandard air and gas piping practices 3 Gas Inlet Pressures supplied for natural gas Pressures are for reference only not for burner setup 4 Flame lengths measured from end of burner tile 5 The above operating specifications are achievable by the burner Not all control systems or components will produce these results 6 Consult gas manifold packages for expected performance 7 Packaged blower will pr...

Страница 4: ...he space around the alloy tile with ceramic fiber suitable for the temperatures involved Ceramic fiber packing should not extend past wall thickness Installation of the high temperature gasket between the burner mounting plate flange and the oven or furnace wall is recommended for all positive pressure ovens or furnaces 5 On installations using the auxiliary firing tube the area between the burner...

Страница 5: ...e phase and frequency must be compatible with the motor and electrical accessory nameplate ratings All wiring to the burner blower air control motor and control accessories must be completed before the burner is ignited Every motor is dual rated for frequency voltage however any burner unit to be used with a 50 Hz power supply should also select a VFD The VFD converts any incoming power supply to ...

Страница 6: ...ns where the burner needs to be tuned to the application If using a combustion air valve and actuator the valve travels 90 from closed to the fully open position The valve is designed for use with a directly coupled IC40 actuator which is controlled by a 4 20 mA input signal The air valve must be at the ignition position to light the burner which for most applications will be 20 to 30 open For app...

Страница 7: ...ential Proper burner operation may also require the use of a limiting adjustable orifice and metering orifice in addition to the standard NFPA or ratio regulated manifolds High chamber pressure may require boost air or the specification of a different combustion blower In applications with positive pressure consult Hauck Applications that have a 50 Hz supply voltage should select the VFD option fo...

Страница 8: ...tion Figure 3 Spark Igniter Flamerod Installation J OPERATION Sequential operation of the PBGII burner will depend on the control method used on the burner and various component selections K FLAME MONITORING The PBGII burner may be ordered with either a flame rod or an ultraviolet UV scanner If UV scanners are used on an oven or furnace with multiple burners care should be exercised so that the UV...

Страница 9: ... leak tested on at least a yearly basis Refer to the National Fire Protection Association s publication NFPA 86 for details on leak testing components per UL ANSI CSA FM or EN standards 5 If an optional air filter is supplied periodic cleaning is required to keep the burner operating at maximum efficiency 6 To remove the spark igniter for cleaning or inspection the spark igniter must be inserted w...

Страница 10: ...mpeller will cause an imbalance that will result in excessive vibration when the impeller is rotating which can damage motor bearings and other coupled equipment 7 Secure and support the motor G and remove the four bolts H that fasten the blower housing to the motor face Note removing these bolts will decouple the motor from the blower housing the motor must be secured or supported to prevent the ...

Страница 11: ...asket with the corresponding holes in the blower housing face plate mounting flange Insert and tighten the eight sheet metal screws B Care should be taken to keep the gasket properly aligned and flat for a proper seal 7 Open the motor wiring terminal box A reconnect the electrical power supply wires to the appropriate motor leads Close the motor wiring terminal box 8 Verify the burner is off and r...

Страница 12: ...eration Section L Maintenance Figure 4 Blower Assembly M RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY PART NO 1 Spark Igniter Assembly If Applicable 1 See Parts List 2 Flame Rod Assembly 1 See Parts List 3 UV Scanner If Applicable 1 84315205 4 Opticord Adapter 1 74960625 5 GFK NFPA Manifold 1 See Parts List 6 OMG If Applicable 1 See Parts List ...

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