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Page 7 
PBG

II

-9 

 

If a third-party actuator is used, a connection kit is available for some popular options.  
Operationally, the actuator must control the valve in the same manner, and be able to 
provide the same ignition point. Either 4-20mA control or an adjustable shaft is required. 

 
 
 
 
 
 

 
 

If the air is controlled by VFD, the motor will operate between 60Hz at high fire and 15Hz at 
low fire. 15Hz is the minimum frequency that the motor should be run at.  In certain 
applications, such as those operating under pressure, it may be necessary to increase the 
low fire frequency to satisfy the air pressure switch.  
 
To operate the burner under vacuum may require the air pressure switch to be connected as 
a differential. Proper burner operation may also require the use of a characterized valve or 
regulator capable of sensing a differential pressure, instead of the standard NFPA or ratio 
regulated manifolds. For burners intended to be fired into high suction, the combustion 
blower may need to be fitted with a larger motor or replaced with a higher pressure blower. 
In applications with vacuum, consult Hauck. 
 
Operating the burner under positive chamber pressure may require the air pressure switch 
to be reset to assure flow through the burner, or connected as a differential. Proper burner 
operation may also require the use of a limiting adjustable orifice and metering orifice in 
addition to the standard NFPA or ratio regulated manifolds. High chamber pressure may 
require boost air or the specification of a different combustion blower. In applications with 
positive pressure, consult Hauck. 
 
Applications that have a 50 Hz supply voltage, should select the VFD option for the ability to 
fire at the rated high-fire capacity.  Applications with a 50 Hz supply voltage that do not use 
a VFD will have a de-rated burner capacity and require different burner settings. 
 
A manual air valve handle may be used to control the air flow to the burner.  In a fuel-only 
control application, the manual handle has the ability to be fixed, and may be the desired 
method of air control. 

 
2. Fuel 

Manifolds 

 

See additional literature instructions for the specific operation and setup for the fuel manifold 
included on the package. If no fuel manifold was ordered, operate according to the codes 
and requirements pertaining to the application. 
 

3.  Burner Control System 

 
See additional literature instructions for the specific operation and setup for the control 
system included on the package. If no control system was ordered, operate according to the 
codes and requirements pertaining to the application. 

 
 

NOTE 

The use of a third-party actuator without a Hauck BCS may require 
additional electronic components to be installed and wired by the 
customer. 

Содержание PBGII 1000

Страница 1: ...NUFACTURING CO 100 North Harris Street Cleona PA 17042 717 272 3051 3 14 www hauckburner com Fax 717 273 9882 PBGII 9 INSTRUCTIONS These instructions are intended to serve as guidelines covering the installation operation and maintenance of Hauck equipment While every attempt has been made to ensure completeness unforeseen or unspecified applications details and variations may preclude covering ev...

Страница 2: ...duct The PBGII Packaged Gas Burner is designed for operation in chambers with pressure ranging from 0 5 to 1 0 inches w c 1 2 to 2 5 mbar For further information on any components supplied with the package see specific product literature available from Hauck B RECEIVING AND INSPECTION Upon receipt check each item on the bill of lading and or invoice to determine that all equipment has been receive...

Страница 3: ...tandard air and gas piping practices 3 Gas Inlet Pressures supplied for natural gas Pressures are for reference only not for burner setup 4 Flame lengths measured from end of burner tile 5 The above operating specifications are achievable by the burner Not all control systems or components will produce these results 6 Consult gas manifold packages for expected performance 7 Packaged blower will pr...

Страница 4: ...he space around the alloy tile with ceramic fiber suitable for the temperatures involved Ceramic fiber packing should not extend past wall thickness Installation of the high temperature gasket between the burner mounting plate flange and the oven or furnace wall is recommended for all positive pressure ovens or furnaces 5 On installations using the auxiliary firing tube the area between the burner...

Страница 5: ...e phase and frequency must be compatible with the motor and electrical accessory nameplate ratings All wiring to the burner blower air control motor and control accessories must be completed before the burner is ignited Every motor is dual rated for frequency voltage however any burner unit to be used with a 50 Hz power supply should also select a VFD The VFD converts any incoming power supply to ...

Страница 6: ...ns where the burner needs to be tuned to the application If using a combustion air valve and actuator the valve travels 90 from closed to the fully open position The valve is designed for use with a directly coupled IC40 actuator which is controlled by a 4 20 mA input signal The air valve must be at the ignition position to light the burner which for most applications will be 20 to 30 open For app...

Страница 7: ...ential Proper burner operation may also require the use of a limiting adjustable orifice and metering orifice in addition to the standard NFPA or ratio regulated manifolds High chamber pressure may require boost air or the specification of a different combustion blower In applications with positive pressure consult Hauck Applications that have a 50 Hz supply voltage should select the VFD option fo...

Страница 8: ...tion Figure 3 Spark Igniter Flamerod Installation J OPERATION Sequential operation of the PBGII burner will depend on the control method used on the burner and various component selections K FLAME MONITORING The PBGII burner may be ordered with either a flame rod or an ultraviolet UV scanner If UV scanners are used on an oven or furnace with multiple burners care should be exercised so that the UV...

Страница 9: ... leak tested on at least a yearly basis Refer to the National Fire Protection Association s publication NFPA 86 for details on leak testing components per UL ANSI CSA FM or EN standards 5 If an optional air filter is supplied periodic cleaning is required to keep the burner operating at maximum efficiency 6 To remove the spark igniter for cleaning or inspection the spark igniter must be inserted w...

Страница 10: ...mpeller will cause an imbalance that will result in excessive vibration when the impeller is rotating which can damage motor bearings and other coupled equipment 7 Secure and support the motor G and remove the four bolts H that fasten the blower housing to the motor face Note removing these bolts will decouple the motor from the blower housing the motor must be secured or supported to prevent the ...

Страница 11: ...asket with the corresponding holes in the blower housing face plate mounting flange Insert and tighten the eight sheet metal screws B Care should be taken to keep the gasket properly aligned and flat for a proper seal 7 Open the motor wiring terminal box A reconnect the electrical power supply wires to the appropriate motor leads Close the motor wiring terminal box 8 Verify the burner is off and r...

Страница 12: ...eration Section L Maintenance Figure 4 Blower Assembly M RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY PART NO 1 Spark Igniter Assembly If Applicable 1 See Parts List 2 Flame Rod Assembly 1 See Parts List 3 UV Scanner If Applicable 1 84315205 4 Opticord Adapter 1 74960625 5 GFK NFPA Manifold 1 See Parts List 6 OMG If Applicable 1 See Parts List ...

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