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WAYNE COMBUSTION SYSTEMS

801 GLASGOW AVE.

FORT WAYNE, IN 46803

ELECTRIC SHOCK HAZARD

OVERHEATING HAZARD

HIGH VOLTAGES ARE PRESENT IN THIS EQUIPMENT.
FOLLOW THESE RULES TO AVOID ELECTRIC SHOCK.

Use only a properly grounded circuit. A ground fault
interrupter is recommended.

Do not spray water directly on burner.

Turn off power before servicing.

Read the owner’s manual before using.

SHOULD OVERHEATING OCCUR:

Shut off the manual gas valve to the appliance.

Do not shut off the control switch to the pump or blower.

SPECIFICATIONS

FOR YOUR SAFETY

IF YOU SMELL GAS:

1.  OPEN WINDOWS
2.  DON’T TOUCH ELECTRICAL SWITCHES
3.  EXTINGUISH ANY OPEN FLAME
4.  IMMEDIATELY CALL YOUR GAS

SUPPLIER.

THESE INSTRUCTIONS SHOULD BE AFFIXED TO THE
BURNER OR ADJACENT TO THE HEATING APPLIANCE.

MODELS

P250AF

P265

P250AF-EP

P265F

P250AF-DI

P265-EP
P265-EP

GAS BURNER

Publication Date 5/01   -   Revision B   -   Manual 101220

NOTE:  Dimensions in (  ) are informational only.  English values take priority.

WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or death.

-

Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.

-

WHAT TO DO IF YOU SMELL GAS

• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any

phone in your building.

• Immediately call your gas supplier from a neighbor’s

phone.  Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire

department.

-

Installation and service must be performed by a qualified
installer, service agency or the gas supplier.  Warranty is
voided if not installed by qualified service person.

CARBON MONOXIDE IS A COLORLESS, ODORLESS GAS
THAT CAN KILL. FOLLOW THESE RULES TO CONTROL
CARBON MONOXIDE.

Do not use this burner if in an unvented, enclosed area. Carbon
monoxide may accumulate.

Do not adjust the pressure regulator. High pressures produce
carbon monoxide.

Check flue gases for carbon monoxide. This check requires
specialized equipment.

Allow only qualified burner service persons to adjust the burner.

Special instruments and training are required.

Read the owner’s manual before using.

CARBON MONOXIDE

POISONING HAZARD

NOTICE

BURNER MODELS

MINIMUM INPUT

MAXIMUM INPUT

FUELS

P-250AF & P-250AF-EP & P250AF-DI

50,000 BTU/HR (14.65 kW/Hr)

250,000 BTU/Hr (73.27 kW/Hr)

Natural & L.P. Gas

P-265 & P-265-EP

65,000 BTU/HR (19.05 kW/Hr)

200,000 BTU/Hr (58.61 kW/Hr)

Natural & L.P. Gas

P-265-F & P-265F-EP

65,000 BTU/HR (19.05 kW/Hr)

200,000 BTU/Hr (58.61 kW/Hr)

Natural & L.P. Gas

ELECTRICAL 

Power Supply - 115V/60HZ 1 Ph.

MOUNTING:  

Adjustable Flange is Standard

Pedestal Mount is Optional.

Summary of Contents for P250AF

Page 1: ...T TO DO IF YOU SMELL GAS Do not try to light the appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow th...

Page 2: ...been heated adequately without wide variations in temperature without objectionable drafts and without excessive fuel costs in the past If the heating system is deficient with respect to any of the ab...

Page 3: ...ny other condition which might make the unit unsatisfactory for gas conversion is found proper arrangements should be made for replacement or repair before proceeding with the burner installation Crac...

Page 4: ...IGURE 4 1 2 12 7 mm Minimum rise 1 4 6 35 mm to the foot 305 m Minimum rise 1 4 6 35 mm to the foot 305 m Minimum rise 1 4 6 35 mm to the foot 305 m 90 1 57 rad ANGLE TYPE DRAFT HOOD Always install in...

Page 5: ...52 4mm 180 000 52 75 250 000 73 27 7 inch 177 8mm NOTE If the flue pipe exceeds 10 ft 3 048m in length or contains more than two elbows use next size larger pipe and draft hood NO MOVEABLE FLUE PIPE D...

Page 6: ...ATION OF BURNER AND CONTROLS The inshot power gas burner was designed especially for converting gun fired oil designed furnaces and boilers Due consideration was given to making it as simple and easy...

Page 7: ...1 64 41290 8 203 2 X 8 203 2 plus back up of plus 1 1 2 38 1mm 120 000 35 17 72 1 4 46610 8 1 2 215 9 x 1 2 215 9 1 1 2 38 1mm asbestos or magnesia 140 000 41 03 81 52260 9 228 6 x 9 228 6 or more loo...

Page 8: ...ping must comply with local codes and ordinances or the National Fuel Gas Code ANSI Z223 1 1984 and NFPA No 54 A sediment trap or drip leg must be installed in the supply line to the burner A union sh...

Page 9: ...SIZE LENGTH LENGTH OF THREAD OF THREAD 3 8 9 525 3 8 9 525 9 16 14 29 1 2 12 7 1 2 12 7 3 4 19 05 3 4 19 05 1 2 9 16 14 29 13 16 20 64 1 25 4 9 16 14 29 1 25 4 PIPE CAPACITY TABLE Nominal Diameter of...

Page 10: ...rator until it snaps Repeat this until the pilot lights Note this may take some time until all the air is bled out of the line 7 Hold the red button on the valve for seconds then release 8 Observe pil...

Page 11: ...10 P265DI JUNCTION BOX ROTATED P265DI...

Page 12: ...O even if CO2 and O2 are within acceptable limits The flue gas sample is taken through the same hole used for the CO2 test CO test instrument must be used for this test The most common causes of CO ar...

Page 13: ...mmable vapors and liquids The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner CLEANING OF BURNERS Remove the burner from the appliance and visually...

Page 14: ...the flame current also holds the safety lockout timer in the reset or normal operating condition SAFETY LOCKOUT TIME S8600 only The safety lockout timer circuit starts timing the moment the trial for...

Page 15: ...3 PILOT BURNER OPERATION Pilot burner lights Module senses flame current OR Pilot burner does not light Module Response S8600A F Ignition spark continues pilot valve remains S8610A F open until system...

Page 16: ...that pilot flame covers flame rod and is steady and blue Adjust pilot flame If problem persists replace the module NOTE If S8600B H S8610B H goes into lockout reset system For S8600M wait 6 min norm...

Page 17: ...N On a call for heat voltage is applied to the ignitor across Terminals 1 power and ground of the input connector A high voltage spark is then generated from the spark electrode to ground Simultaneous...

Page 18: ...replace high voltage wire e Check that the high voltage lead wire is not too close to a metal surface to insure that arcing will not occur at any point other than across the H V electrode Also insure...

Page 19: ...ignitor should be relocated to an area that is within this temperature range 8 Relative Humidity The 05 16 is coated for moisture resistance to 90 percent relative humidity Caution should be taken to...

Page 20: ...le Part 61770 002 1 Motor relay 60187 1 Transformer 120 24V 60186 003 1 Bulkhead Union 61455 1 Thermocouple 5 127mm Burner 60154 1 Thermocouple 8 203 2mm Burner 60987 1 Thermocouple 11 279 4mm Burner...

Page 21: ...L P Gas Pg 15 1 Pilot Orifice Natural Gas 024 610mm 60680 002 1 Pilot Orifice L P Gas 018 457mm 60680 1 Thermocouple 60987 1 Flame Spreader Assembly 61818 1 Piezo Ignitor 63213 001 1 Gas Valve Standin...

Page 22: ...ct Spark DI 1 62898 001 Orifice Holder 5 127mm Units 1 60249 Orifice Holder 8 203 2mm Units 1 60250 Orifice Holder 11 279 4mm Units 1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 61455...

Page 23: ...1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 60680 002 Pilot Orifice Natural gas 1 60680 Pilot Orifice LP gas 1 60987 Thermocouple 1 61818 Flamespreader 1 63213 001 Piezo Spark Gener...

Page 24: ...23 Notes...

Page 25: ...his LIMITED WARRANTY by WAYNE shall be repaired or replaced at WAYNE s sole option 3 WAYNE is not responsible for any labor cost for the removal and replacement of said burner or burner components and...

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