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Inside Lifts - Installation & Owner’s Manual

TEC0091 2016JUN30 P/N: 630-00076-Rev A

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| www.harmar.com | 800-833-0478

© 2016 Harmar All Rights Reserved

1

CONTENTS

NOTE:

The following symbols indicate areas where you should take

special care in order to avoid danger to individuals or property.

SECTION 1 : OWNER

OPERATING YOUR LIFT

Using Your Lift .............................................................. 2
Safety .............................................................................. 5
Maintenance ................................................................. 6

SECTION 2: INSTALLER

PREPARATION

Understanding the Manual ...................................... 7
Installation Overview ................................................. 8
Tools Required .............................................................. 9
Unpacking the Lift ...................................................... 10

INSTALLATION

Wiring the Vehicle ....................................................... 11
Trial Fit Procedure ........................................................ 13
Base Installation: Flat Floor....................................... 14
Base Installation: 3rd Row Folding Seats ............ 15
Base Installation: Truck Bed ...................................... 17
Lift Installation ............................................................. 20

LIFT ADJUSTMENTS

Height .............................................................................. 22
Pitch ................................................................................. 23
Rotation .......................................................................... 24
Docking Devices .......................................................... 25

TROUBLESHOOTING

Problem, Cause, Solution .......................................... 26

EXPLODED VIEWS

AL215 ............................................................................... 28
AL225 ............................................................................... 29
AL425 ............................................................................... 30
AL435 ............................................................................... 31
AL435T ............................................................................. 32
AL215 & AL225 Arm .................................................... 33
AL425 Arm .................................................................... 34
AL435 Series Arm ......................................................... 35
AL225 / AL425 / AL435 Series Base ........................ 36

ELECTRICAL DIAGRAM ...................................... 37
WARRANTY ......................................................... 41

WARNING!

Hazardous situation to avoid possible

serious injury to installer or user.

CAUTION!

Hazardous situation to avoid

serious damage to property.

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Содержание AL215 Axis I

Страница 1: ...80 tech harmar com TEC0091 2016JUN30 P N 630 00076 Rev A Dealer Name Contact Information Serial of Your Lift Inside Lifts Installation Owner s Manual www harmar com 800 833 0478 AL215 Axis I Single Ax...

Страница 2: ...www harmar com 800 833 0478 2016 Harmar All Rights Reserved...

Страница 3: ...NSTALLATION Wiring the Vehicle 11 Trial Fit Procedure 13 Base Installation Flat Floor 14 Base Installation 3rd Row Folding Seats 15 Base Installation Truck Bed 17 Lift Installation 20 LIFT ADJUSTMENTS...

Страница 4: ...te the arm outside the vehicle Figure 2 3 NOTE For the AL215 manually rotate the lifting arm outside of the vehicle NOTE AL435 series lifts AL435 AL435T have an EXTEND button which can be pressed to e...

Страница 5: ...nd for narrower rear vehicle openings Figures 3 3 6 When the chair is raised enough to clear the bumper threshold rotate the chair or scooter into the vehicle by pressing the IN button Figure 3 4 NOTE...

Страница 6: ...not in use we recommend that the strap be run down by holding the DOWN button until the hook has reached the gusset nearest the side wall of the vehicle Latch the hook on the gusset and press the UP b...

Страница 7: ...he lift SAFETY WARNING Check regularly before use for any worn loose or damaged parts of the lift Figure 5 1 CAUTION DO NOT operate this lift until your dealer has satisfactorily instructed you in its...

Страница 8: ...ay result in serious injury or damage Schedule a preventative maintenance inspection with your dealer at least once a year on motors lift frame wiring harnesses and all moving parts Check for paint ch...

Страница 9: ...possible injury If you do not understand any portion of installation or operation please consult our technical service department or authorized mobility dealer Do not attempt to install or use this li...

Страница 10: ...ect to be loaded Determine an accurate location for the lift while maximizing the remaining cargo area Figure 8 1 2 Vehicle Wiring Harness Install the vehicle wiring harness first power will be availa...

Страница 11: ...nside Lift installation SAE SOCKETS SAE WRENCHES 7 16 1 2 9 16 3 4 7 16 1 2 9 16 3 4 SAE ALLEN WRENCHES 5 32 1 8 3 16 5 16 3 8 TS 2 FLAT A A HEAD SCREWDRIVER 2 PHILLIPS HEAD H SCREWDRIVER SMALL HACKSA...

Страница 12: ...he lift Do not attempt to install or use a lift that has missing or damaged parts PREPARATION Base Assembly Offset Post Arm Assembly AL425 AL225 BASE ADAPTER SN SN AL215 SN BASE ADAPTER SN AL435 or AL...

Страница 13: ...ry Attach the black wire to the negative terminal on the battery Figure 11 2 3 Run the vehicle harness to the rear cargo area trunk Run the wire under and through the vehicle whenever possible gaining...

Страница 14: ...nges may have been deformed while being run through the vehicle These are critical to secure the pins inside the connector Adjust as needed Figure 12 2 6 Flip open end connector s hinged retainer Inse...

Страница 15: ...back or remove seat preferably with the docking device attached to roughly observe the chair s transportable dimensions Measure length width and height Figure13 3 3 With an assistant place the lift on...

Страница 16: ...clear in that area continue to drill in remaining locations Inspect all three pilot holes under the vehicle If all clear drill 3 8 holes in pilot locations Figure 14 1 2 Fasten Base When holes are dr...

Страница 17: ...5 1 Use base as template for position 2 Establish height by having mounting holes show over threshhold Figure 15 2 Attach joiners using small screws provided to lock height 3 Preferred Installation Ma...

Страница 18: ...OC 3 8 16 WASHER 3 8 ID WASHER 3 8 ID HHCS 3 8 16 x 1 1 4 L HHCS 3 8 16 x 1 1 4 L INSTALLATION WASHER INSTALLATION WASHER INSTALLATION WASHER INSTALLATION WASHER PhPnHd 10 32 x 7 16 L x2 HHCS 3 8 16 x...

Страница 19: ...parallel with the bumper Set screws can be hand tightened at this time Figure 17 2 3 Recommended practice before drilling With base in position use a tape measure to estimate the distance in both dire...

Страница 20: ...rame of the truck in the locations shown by the arrows Figure 18 2 Wherever possible incorporate the frame rails of the truck This is a requirement when lifting heavier chairs and scooters Figure 18 2...

Страница 21: ...Inside Lifts Installation Owner s Manual TEC0091 2016JUN30 P N 630 00076 Rev A 19 INSTALLER INSTALLATION Figure 19 1...

Страница 22: ...when tightening all fasteners 3 Cut off remaining All Thread after it is tightened against the washer This allows nut removal to deburr thread as it is removed Figure 20 2 AL 225 AL 425 and AL 435 Se...

Страница 23: ...A 21 INSTALLER Plug in lifting motor AL 425 AL 215 AL 225 AL 435 Series Attach lifting arm as shown to the right according to lift model Figure 21 1 Figure 21 2 INSTALLATION 4 Attach lifting arm as s...

Страница 24: ...igure 22 3 Figure 22 2 ADJUSTMENTS HEIGHT AL425 AL435 AL435T Remove bolt Loosen set screws x4 Figure 22 1 Slide inner vertical post Replace bolt Tighten set screws x4 Figure 22 2 AL215 AL225 Remove bo...

Страница 25: ...ace pin Tighten bolt ADJUSTMENTS PITCH AL425 Remove bolt Rotate turnbuckle Replace bolt Figure 23 1 AL435 AL435T Loosen bolt Remove pin Rotate arm Replace pin Tighten bolt Figure 23 2 5 LIFT ADJUSTMEN...

Страница 26: ...also need to be flipped to properly stop the motor Figure24 3 The average installation will require approximately 180 degrees of rotation Figure24 4 Set the rotation so that the arm has enough room to...

Страница 27: ...ither by the center seat post or the four post seat frame Types of Docking Devices Figures 25 1 and 25 2 These Docking Devices are two of the most common and can lift most power chairs and scooters Ho...

Страница 28: ...connection s Circuit breaker Solutions Check clean all connections that might be loose or dirty The lift s motor requires quality electrical connections to operate at full capacity any break in the wi...

Страница 29: ...recommend that you examine both voltage and current or isolate sections of the lift wiring using the process of elimination with a known good fully charged 12V automotive battery or known good fully c...

Страница 30: ...LOCK Z NYLOCK NUT 3 8 16 ZP 11 2 NUT 0_50 13 NYLOCK Z NYLOCK NUT 1 2 13 ZP 12 4 SSCP 0_37 16 0_50 Z SET SCREW 3 8 16 X 0 50 ZP 1 1 2 1 3 1 4 1 5 4 6 2 9 1 10 1 12 4 8 1 11 2 7 1 ASSEMBLY PARTS ASSEMBL...

Страница 31: ...HEAD 6 32 X 0 50 ZP 17 3 SPCR 0_140 0_312 0_187 NYLON SPACER ID 0 14 OD 31 L 0 18 N 18 4 SSCP 0_37 16 0_50 Z SET SCREW 3 8 16 X 0 50 ZP 1 1 2 1 3 1 5 2 6 4 7 2 11 1 12 1 13 1 18 4 14 2 10 1 15 3 16 5...

Страница 32: ...www harmar com 800 833 0478 2016 Harmar All Rights Reserved 30 INSTALLER AL425 EXPLODED VIEWS...

Страница 33: ...Inside Lifts Installation Owner s Manual TEC0091 2016JUN30 P N 630 00076 Rev A 31 INSTALLER AL435 EXPLODED VIEWS...

Страница 34: ...www harmar com 800 833 0478 2016 Harmar All Rights Reserved 32 INSTALLER AL435 T EXPLODED VIEWS...

Страница 35: ...SH 0_25 0_50 0_06 SL Z 1 4 SPLIT LOCK WASHER 17 6 13 1 14 3 5 1 6 1 7 1 10 2 11 1 2 1 1 1 15 2 18 3 3 1 12 1 16 1 19 1 8 1 9 1 4 1 ASSEMBLY PARTS ASSEMBLY PARTS ITEM ITEM QTY QTY PART NO PART NO DESCR...

Страница 36: ...GE BUSHING BRZ 3 8X1 2X3 8 15 1 ALA67997 LIFTING STRAP 16 1 BHCS 0_25 20 1_75 SS BUTTON HEAD 1 4 20 x 1 75 SS 17 2 BHCS 0_50 13 0_75 Z BUTTON HEAD 1 2 13 X 0 75 ZP 18 1 BHCS 0_50 13 3_00 SS BUTTON HEA...

Страница 37: ...D A E H N O T T U B S S P N 7 3 _ 0 0 2 5 2 _ 0 S C H B 3 6 1 8 3 x 2 3 0 1 D A E H N O T T U B 7 3 _ 0 2 3 0 1 S C H B 1 7 1 Q E r o M A 4 E C N I O H C I R 4 1 P P I L C 5 3 8 1 0 0 6 3 C 2 8 1 N W...

Страница 38: ...BUTTON HEAD 10 24 X 0 50 W NYLON PATCH SS 13 3 BHCS M6 1_00 16 SS BUTTON HEAD M6 1 X 16MM SS 14 1 H425231 MOTOR HOUSING GEAR PIN A 15 1 H425232 MOTOR HOUSING GEAR PIN B 16 1 H425240 DOUBLE SPROCKET 1...

Страница 39: ...2 1 E T I H W RED g w a 0 2 N W O R B g w a 0 2 N W O R B g w a 0 2 W O L L E Y g w a 0 2 W O L L E Y g w a 0 2 K C A L B g w a 0 2 K C A L B g w a 0 2 E T I H W g w a 0 2 E T I H W W O L L E Y 12 awg...

Страница 40: ...www harmar com 800 833 0478 2016 Harmar All Rights Reserved 38 INSTALLER ELECTRICAL...

Страница 41: ...Inside Lifts Installation Owner s Manual TEC0091 2016JUN30 P N 630 00076 Rev A 39 INSTALLER ELECTRICAL...

Страница 42: ...www harmar com 800 833 0478 2016 Harmar All Rights Reserved 40 INSTALLER NOTES...

Страница 43: ...purchased my harmar lift because of Style Appearance Harmar Representative Previous Experience Ease of Use Recommendation Price Value Friend or Acquaintance Saw Harmar product somewhere Other_________...

Страница 44: ...r com 800 833 0478 2016 Harmar All Rights Reserved 42 CONTENTS Inside Lifts Installation Owner s Manual www harmar com 800 833 0478 2075 47th Street Sarasota Florida 34234 TEC0091 2016JUN30 P N 630 00...

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