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Harken MKIV Unit 1, Руководство по установке

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MKIV Ocean Unit 1 

Preassembly Parts

Part No.

Quantity

Description

HFG990

1

Drum assembly with shackle

HFG991

1

Halyard swivel with shackles

Main Components

7511.30

1

Extra 7' (2.13 m) Foil

7511.31

1

Extra Connector with Bushings and Screws

Ordered Separately (For longer headstays)

Line

Part No.

Quantity

Description

HFG233

70' (21.3 m)

7 mm double braid polyester

Line

 

Hex Keys

Connectors

2' (610 mm) 

Bottom Foil

Trim Cap

Trim Cap Screws

Feeder and Screws

Red Loctite

®

Connector Bushings

Halyard Swivel

Foil Screws

Drum Assembly

7511.FOILSET

1

Foils (Standard package)

Includes

6

7511.30  

Foils 7' (2.13 m) 

1

7511.33F  

2'  (610 mm) Bottom foil

Part No.

Quantity

Description

7511.31F

6

7" (177.8 mm) Connectors

HFG1015

1

Connector bushing set

Includes

6

H-83382 

Bushing connector half - top

6

H-83383 

Bushing connector half - bottom

HFG1005

1

Foil screw set

Includes

26

HFS980 Foil screws (extras included)

HFG1006

1

Trim cap set

Includes

1

H-83390 

Trim cap half - top

1

H-83391 

Trim cap half - bottom

3

HFS1127 

Trim cap screws (includes one extra) 

HFG1007

1

Feeder set

Includes

2

H-83419 

Feeder half

5

HFS1407 

Feeder screws (includes one extra)

 

Loctite is a trademark of Henkel AG & Company KGaA 

Part No.

Quantity

Description

Various

5

Hex keys  - 

2.5mm, 3mm, 4mm, 5mm and 5mm

 Long

HFG739

1

Red Loctite

®

 (for foil screws)

833

1

Blue Loctite

®

 (for feeder screws)

Supplied Tools and Adhesives

Foil Assembly Components

7' (2.13 m) 

Foils

Blue  Loctite

®

Содержание MKIV Unit 1

Страница 1: ...ls 5 Dimensions Sailmaker s Instructions 6 Toggle Deductions Stay Into Foil Options 7 Top Foil Length 8 Short Top Foil 9 Confirm Foil Length 10 Assembly Foils Connectors 11 14 Halyard Swivel and Drum...

Страница 2: ...oats to reduce sail size or to completely roll so wind has little effect on the sail Use of this product for other than normal sailboat applications is not covered by the limited warranty Safety Preca...

Страница 3: ...OCEAN Unit 1 1 4 9 32 5 16 6 mm 7 mm 8 mm Rod Sizes 8 10 12 5 72 mm 6 35 mm 7 14 mm Toggle Part No Description Chainplate Clevis Pin Size 7411 20 1 2 Eye jaw reversible 1 2 12 7 mm 7311 20 1 2 Jaw jaw...

Страница 4: ...11 33F 2 610 mm Bottom foil Part No Quantity Description 7511 31F 6 7 177 8 mm Connectors HFG1015 1 Connector bushing set Includes 6 H 83382 Bushing connector half top 6 H 83383 Bushing connector half...

Страница 5: ...e additional 7403 if necessary Fits 1 25 mm stanchions Preassembly Rigging Parts Check Tools Tools You Will Need Includes 3 x 7403 1 x 7401 1 x 7402 1 Horn Cleat 7404 Lead Block Kit Sold Separately 1...

Страница 6: ...shackle and drum height based on whether plate is used full length or shortened to one of five hole positions Do not add to halyard swivel or top terminal dimensions 1 2 12 7 mm Clevis Pin Add 131 4...

Страница 7: ...wire stretch and for fine tuning mast rake Long Link Plate w Toggle 1 2 12 7 mm Clevis Pin 5 8 15 9 mm Clevis Pin 25 16 59 mm 211 16 68 mm Stud Jaw 5 8 15 9 mm Clevis Pin Make sure your toggle looks l...

Страница 8: ...n 16 4 416 G Crosspin to Clevis Pin Pin to Pin Length After completing worksheet above fill in A C D and G below Add A through G to confirm total equals your pin to pin measurement Length Check G Togg...

Страница 9: ...9 38 mm Actual Top Foil 41 2 114 mm Do not cut top foil to length from worksheet Cut top foil to 41 2 114 mm and shorten trim cap by 15 16 24 mm as shown at left Shorten bottom foil per chart below Fo...

Страница 10: ...le will fit boat Ideally turnbuckle will be half to two thirds open to allow for rig adjustment Line up drum assembly so holes below drum line up with holes in Harken toggle Make sure toggle is tensio...

Страница 11: ...sing rat tail file Drill two 1 8 3 mm holes in foil for self tapping screws Mark the location of the trim cap screws at the cut end of the top foil Location 1 2 12 7 mm down from top of foil and 3 8 9...

Страница 12: ...r faster assembly Over a marine eye located on the bottom of the stay From the top if lower terminal is part of turnbuckle Check fit of marine eye before proceeding This will generally work with small...

Страница 13: ...used Red Loctite Halyard Deflector Put a drop of red Loctite in screw holes Place connector on wire with hooked side up Red Loctite in screw holes Hooked side of connector Use a hex key wrench to secu...

Страница 14: ...ector and mating with four recesses in bottom part of bushing Put a drop of red Loctite into screw holes Red Loctite in screw holes Slide foil completely over bushings and connector Use a hex key wren...

Страница 15: ...MKIV Ocean Unit 1 15 Assembly Halyard Swivel Drum Assembly Slide halyard swivel onto foil IMPORTANT Make sure up arrow is up Slide drum assembly onto foil...

Страница 16: ...Apply a few drops of red Loctite to threads of nosepiece Screw main threaded stud portion onto bronze nosepiece until flats align with two cotter pin holes in terminal body Tip Turn nosepiece complete...

Страница 17: ...nd attach Harken toggle Note If using Sta Lok or Norseman stud you must use a washer above stud as shown below Stud Jaw Toggle Assembly Eye Jaw Toggle Assembly Make sure shallow jaw is up Turnbuckle C...

Страница 18: ...cknuts Determine height of link plates to provide anchor clearance and cut to length Cut at scribe mark Deburr edges Connect eye to toggle jaw using special clevis pin Secure using cotter pin Toggle F...

Страница 19: ...Clevis Pin Slide lower drum assembly over turnbuckle and attach using long crosspin Use plastic washers provided WARNING Crosspin must be 90 degrees to clevis pin that attaches unit to boat If pins r...

Страница 20: ...erline of the holes Sight into hole to determine screw hole locations Secure using hex key Use Tef Gel on screws NOTE You will likely adjust foil height again once system is up on the mast and turnbuc...

Страница 21: ...e must attach to toggle Do not attach stay to crosspin at drum assembly because crosspin and plates may fatigue and break causing an accident damage to your vessel personal injury or death See www har...

Страница 22: ...ad line through block in opposite direction Lead line to Furling Line Cleat in cockpit 7402 Ratchet Stanchion Block Install so line is angled as shown Use 10 5 mm fasteners HCP168 Furling Line Cleat M...

Страница 23: ...here has been a halyard wrap so they can avoid an accident by relying on standing rigging or halyards Inspection must be done while rigger is suspended from a separate crane or mast must be lowered to...

Страница 24: ...halyard should be firm but not too tight Tip The luff foil system supports sail along its length so halyard tension is used only to shape sails not to support them Use enough halyard tension to remove...

Страница 25: ...be possible to attach spinnaker halyard to bow pulpit or it may be sucked into jib when furling On some boats the spinnaker halyard lays across headstay and will catch on halyard swivel foils or jib h...

Страница 26: ...out at the dock See Furl and Unroll Sail 11 If not sailing right away make sure sail is furled carefully See Secure Sail WARNING Sail can become uncontrollable when raising in windy conditions resulti...

Страница 27: ...light wind and left loosely secured can be a problem if wind increases IMPORTANT Remove sail from furler if extreme winds are predicted especially if boat is left unattended IMPORTANT Check all points...

Страница 28: ...with drum assembly extending beyond mast Remove masthead clevis pin and shift furler up so drum assembly can be strapped securely to mast Some people remove drum assembly and halyard swivel for stora...

Страница 29: ...timal halyard angle Foils riding on turnbuckle Raise foils See adjusting turnbuckle on page 21 Foils too high binding on swage eye Lower foils See adjusting turnbuckle on page 21 Jib halyard is too ti...

Страница 30: ...1 2 x 1 46 2 H 42395 4 Cotter Pin 1 8 x 1 18 8 2 HFS220 5 Cotter Pin 3 32 x 3 4 18 8 1 HFS181 6 Nylon Washer 2 HFS1109 Stud Jaw Toggle 1 7311 20 5 8 1 Toggle 1 H 41300 2 Crosspin 5 16 x 211 16 1 H 42...

Страница 31: ...expert users 4118 12 12 2012 MKIV JIB REEFING FURLING Unit 2 Installation Manual Intended for specialized personnel or expert users Preassembly Safety Precautions Parts Descriptions 2 3 Parts Descrip...

Страница 32: ...it Email info harken it Harken New Zealand Ltd 129 Westhaven Drive Westhaven Auckland 1011 New Zealand Telephone 64 9 303 3744 Fax 64 9 307 7987 Web harken co nz Email harken harken co nz Harken Pols...

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