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Installing Traveler Car on Track

Position car at end of track and gently roll on. Car should roll on easily, if not, check to make sure  

you are using CB track. 

Do not remove ball retaining wires.

 Cars will not roll unless they have 

retaining clips.

Position car on edge with retaining clip in place. Gently push  

one (1) ball at a time into car from center of clip. Allow balls  

to roll into return race and insert remaining balls. 

Do not  

overfill the car!

Loading Ball Bearings into CB Cars

Position the car on edge and gently push one (1) ball at a time 

from the center of the retaining clip. 

Do not remove the retaining 

clip from the car!

Removing Ball Bearings from CB Cars

Ball Replacement Chart

CB car

Description

Car length

Balls/car

Balls

Order

Balls/set

Ball Ø

1635

Midrange CB

4

1

/

4

" (108 mm)

48

Torlon

®

1526

25

5

/

16

" (8mm)

1636

Midrange CB/High-Load

5

3

/

16

" (132 

60

Torlon

1526

25

5

/

16

" (8mm)

CB + Cars can Convert to Fit Old-Style Non-CB Track

CB+ cars designed for CB track.

CB+ cars can convert to run  

on old-style, non-CB track.

Track built after 2003. No need to convert car.

Track built before 2003.

Groove for 

retaining clip.

CB track

Non-CB track

Attaching Splice

1. Loosen one (1) endstop screw on end control. Remove other screw and  

    rotate bail to capture splice loop. Install screws using a threadlocker such  

    as blue Loctite

®

 adhesive on screws.

2. When using smaller control line, pass eye through bail and run tail through        

    to make a hitch without undoing bail.

Loctite is a registered trademark of Henkel AG & Company KGaA. 

Torlon is a registered trademark of Solvay Advanced Polymers.

Содержание 1635

Страница 1: ...rms Windward sheeting Mainsheet force on slider assembly opens leeward cleat for one 1 step trimming car to windward CB Captive bearings Wire retaining clips hold bearings captive for easy loading onto track and for maintenance CB cars Cars that can convert to old style non CB track Corner keepers Used on CB cars to help retain balls when cars are off track Introduced beginning of 2015 Retaining c...

Страница 2: ...control at each end of track End Controls 1 Butt car against track so angled sheaves face forward toward bow 2 Slide car onto track Mounting Windward Car Assembly 1635 and 1636 Angled sheaves forward Track 1 Use 8 mm 5 16 or 10 mm 3 8 line 2 Splice or cow hitch eye to deadend eyestrap on top E2730 end control or to bail on 1631 If not used deadend to eyestrap or becket of block 3 Reeve line downwa...

Страница 3: ...ditions large waves little wind it may be necessary to mount a Harken 150 cam cleat to deck near each end of traveler Position cleats so traveler control lines can be cleated to override the windward mechanism and hold car in place Override Cleating for Slatting Conditions Adapter kit also fits old style cars with endcaps 1508 and 1509 1 Remove screws holding swivel ears or control blocks on top o...

Страница 4: ...t Chart CB car Description Car length Balls car Balls Order Balls set Ball Ø 1635 Midrange CB 41 4 108 mm 48 Torlon 1526 25 5 16 8mm 1636 Midrange CB High Load 53 16 132 60 Torlon 1526 25 5 16 8mm CB Cars can Convert to Fit Old Style Non CB Track CB cars designed for CB track CB cars can convert to run on old style non CB track Track built after 2003 No need to convert car Track built before 2003 ...

Страница 5: ...d but you can also use one 1 to two 2 drops of a light machine oil Too much oil attracts dirt Track Clean with detergent and water Important Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty Important Requires CB cars See complete instructions at www harken com manuals Converting CB Cars to Run on Non CB Trac...

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