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21 

Riggers Winch 500 

01/03/19

Pos.

Q.ty

Code

Description

1

A94141300

Winch 40 Base Assy

Winch Serial Number Sticker

2

A94141400

Assembly - Skirt Winch 40**

3

S 41302 00 04

Gear Z12

4

S 41303 00 04

Pawls Carrier Ø8xN2*

5

S 00008 00 03

Pawl Ø8*

6

S 00038 00 01

Pawl Spring dia 8*

7

S 41283 00 41

Gear Z23

8

S 65738 00 04

Pin

9

1

1

1

1

4

4

1

1

1

S279090002

Washer 36x9,5x1*

10

1

S 41297 00 04

Gear Z20

11

1

S 65737 00 41

Pinion Z13

12

1

S 41312 00 02

Washer Ø22.5xØ45x1*

13

1

S 41307 00 04

Pin

14

1

A94130500

Assy - Gear Z20

15

1

A94141500

Assy - Housing Winch 40

16

6

M0635103

Socket head screw M6x16 UNI 5931*

17

1

 

S41315 00 82

Washer Ø62xØ80x1.5*

18

2

A74136000

Bearing Ø56xØ68x24*

19

1

A94139000

Assy - Central Shaft W36/40

20

1

S418760063

Winch Serial Number Sticker

21

1

S4129400A0

Stripper arm support

22

1

 

S41417 00 53

Drum A W40

23

1

S281680097

Red line

24

1

A94131800

Assy - Winch 40 Jaws 

Lower Jaw W35/40

Upper Jaw w35/40

Peeler W20-40

Sprin g

25

4

M0601803

Screw UNI EN ISO 1207:1996 - M6x35 - A4*

26

1

S 41420 00 19

Stripper Arm W35/40

30

1

M603370094

Bushing

27

3

M6007103

Screw M6x50 UNI6107*

28

1

A94136400

Assy - Socket W20-80

Screw M8x20 UNI 6109*

Washer Ø7.7xØ25x5.8*

Socket Handle W20/80

29

1

S 41419 00 A5

Cover 2 speed W40

Parts

Riggers Winch 500

Содержание 500

Страница 1: ...m manuals PLEASE SAVE THESE INSTRUCTIONS RIGGERS WINCH 500 Installation Manual Intended for specialized personnel or expert users INRW500_A 03 19 Introduction Safety Precautions 3 Applications Limitat...

Страница 2: ...2 Riggers Winch 500 01 03 19...

Страница 3: ...pts no responsibility for damage or harm caused by not observing the safety requirements and instructions in the service manual See limited warranty general warnings and instructions at www harkenindu...

Страница 4: ...ING This equipment must be installed and used by persons trained in its correct application and use D STANDARDS This product system has been certified to EN13157 standards E TESTING Maximum working lo...

Страница 5: ...l replacement material is completely non reactive to saltwater and most chemicals and has very good wear and abrasion resistance under maximum operating loads Load carrying gears and pins are 17 4PH s...

Страница 6: ...See diagram Mounting Plate Attachment Ensure the plate is securely attached to the mounting surface so that it can operate under load without significant movement The following illustrate some possibl...

Страница 7: ...am 5 Stripper arm is positioned correctly depending on orientation of plate a Wedge is correctly positioned behind stripper arm see diagram 6 Winch drum can be turned by hand clockwise 7 Winch drum ca...

Страница 8: ...ping Excessive turns at base of winch Rope override WARNING Never allow rope to override on winch drum This can cause rope to jam and can prevent load from being lifted lowered Tension on loaded rope...

Страница 9: ...on of load direction of load direction of load LOWERING LOAD We recommend using a safety device such as a grab rope mechanism eg Prussic knot rope grab clutch 1 Engage grab rope mechanism or clamp rop...

Страница 10: ...equently Maintenance WASH Wash winch frequently with fresh water Do not allow cleaning products or other caustic solutions to come into contact with winch especially anodized chrome plated or plastic...

Страница 11: ...the winch you must remove the drum 1 Unscrew the central screw 2 Nm 18 in lb 2 Slide off the hub n 28 and the cover n 29 3 Unscrew the three screws n 27 4 Nm 35 in lb 4 Remove the self tailing arm n...

Страница 12: ...Remove the washer n 12 13 Remove the gear n 7 and remove the pawls n 5 To facilitate the operation press the spring against the pawl with a blade 14 Slide off gear n 3 15 Slide off gear n 14 16 Slide...

Страница 13: ...sembly 2 Remove jaws 22 1 Unscrew four 4 screws 23 4 Nm 35 in lb If it is necessary to replace winch jaws proceed as follows Torque to apply when assembling Tools You Will Need Medium flat blade screw...

Страница 14: ...check teeth of gears and ring gears to make sure there are no traces of wear 5 Check roller bearings to ensure there are no breaks in bearing cages 6 Replace worn or damaged components See Page 14 an...

Страница 15: ...EMBLE PAWLS Correctly position spring in housing as shown at left Hold spring closed and slide pawl into housing Once in position check that pawls can be easily opened and closed with a finger If you...

Страница 16: ...e in arrow as far as possible without it protruding through the plate 3 Wind nut back down onto plate to lock pigtail in place with the end of the pigtail spiralling towards the winch line entry point...

Страница 17: ...sulting in severe injury or death WARNING Ensure pigtail is aligned correctly according to the diagram Misalignment of the pigtail can cause rope overrides and loading stress leading to loss of contro...

Страница 18: ...ress 4 Pictogram instruction to read the manual 5 CE marked and tested to EN13157 2009 standard 6 Safety instruction to put a minimum of 4 rope wraps clockwise around drum minimum rope diameter is 8 m...

Страница 19: ...19 Riggers Winch 500 01 03 19 Parts EXPLODED VIEW 1 2 20 16 15 17 18 23 22 24 25 21 26 27 28 29...

Страница 20: ...20 Riggers Winch 500 01 03 19 Parts EXPLODED VIEW 2 2 2 1 14 13 9 10 5 6 11 30 8 3 4 6 5 7 12 19...

Страница 21: ...94141500 Assy HousingWinch40 16 6 M0635103 SocketheadscrewM6x16UNI5931 17 1 S413150082 Washer 62x 80x1 5 18 2 A74136000 Bearing 56x 68x24 19 1 A94139000 Assy CentralShaftW36 40 20 1 S418760063 WinchSe...

Страница 22: ...ch 500 01 03 19 Pos Q ty Code Description 1 1 S 688540052 Plate Riggers winch 500 2 1 S 688560002 DRIVE LINE 3 1 M 0602803 Nut M10 UNI5588 4 5 M 0624203 Screw M6x30 5 1 M 0611703 Washer 10 5 U1751 DIN...

Страница 23: ...23 Riggers Winch 500 01 03 19...

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