Tulsa Rufnek Intelliguard 3541RL, Service Manual

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3 5 4 1 RL 3 5 4 1 RL
SERV I CE M AN U AL SERV I CE M AN U AL
MODEL CODE ..................................................................................................................................................... 2 MODEL CODE ..................................................................................................................................................... 2
!WARNING!........................................................................................................................................................... 3 !WARNING!........................................................................................................................................................... 3
INTRODUCTION AND THEORY OF OPERATION........................................................................................... 4 INTRODUCTION AND THEORY OF OPERATION........................................................................................... 4
MAINTENANCE ................................................................................................................................................... 4 MAINTENANCE ................................................................................................................................................... 4
GENERAL DISASSEMBLY ................................................................................................................................. 5 GENERAL DISASSEMBLY ................................................................................................................................. 5
A. MOTOR DISASSEMBLY.............................................................................................................................5 A. MOTOR DISASSEMBLY.............................................................................................................................5
B. BRAKE SECTION DISASSEMBLY ............................................................................................................6 B. BRAKE SECTION DISASSEMBLY ............................................................................................................6
C. DRUM & INPUT GEAR SECTION DISASSEMBLY ..................................................................................7 C. DRUM & INPUT GEAR SECTION DISASSEMBLY ..................................................................................7
D. OUTPUT GEAR SECTION DISASSEMBLY.............................................................................................8 D. OUTPUT GEAR SECTION DISASSEMBLY.............................................................................................8
E. PLANET SET DISASSEMBLY AND ASSEMBLY......................................................................................8 E. PLANET SET DISASSEMBLY AND ASSEMBLY......................................................................................8
GENERAL ASSEMBLY ....................................................................................................................................... 9 GENERAL ASSEMBLY ....................................................................................................................................... 9
F. OUTPUT GEAR SECTION ASSEMBLY ....................................................................................................9 F. OUTPUT GEAR SECTION ASSEMBLY ....................................................................................................9
G. DRUM & INPUT GEAR SECTION ASSEMBLY ..................................................................................... 10 G. DRUM & INPUT GEAR SECTION ASSEMBLY ..................................................................................... 10
H. BRAKE SECTION ASSEMBLY ............................................................................................................... 11 H. BRAKE SECTION ASSEMBLY ............................................................................................................... 11
I. MOTOR SECTION ASSEMBLY................................................................................................................ 12 I. MOTOR SECTION ASSEMBLY................................................................................................................ 12
TROUBLE SHOOTING..................................................................................................................................... 13 TROUBLE SHOOTING..................................................................................................................................... 13
3541RL BILL OF MATERIAL ............................................................................................................................ 14 3541RL BILL OF MATERIAL ............................................................................................................................ 14
3541RL SUB-ASSEMBLY BILL OF MATERIAL.............................................................................................. 15 3541RL SUB-ASSEMBLY BILL OF MATERIAL.............................................................................................. 15
VISCOSITY CHART.......................................................................................................................................... 16 VISCOSITY CHART.......................................................................................................................................... 16
TORQUE SPECIFICATIONS CHART ............................................................................................................. 17 TORQUE SPECIFICATIONS CHART ............................................................................................................. 17
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