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5

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4

INSTALLATION AND CONNECTION

4.1 Position for use

Always place the welder on a dry, clean and solid ground for use. Avoid the

following places when use the machine:

A. under sunshine or rain;

B. place with dust, flammable gas or oil;

C. place with harmful or caustic gas;

D. place with high humidity steam;

E. place with poor ventilation;

F. place with temperature higher than 40℃ or less than -10℃;

G. The distance between the welder and the wall is less than 50cm.

4.2 Grounding

Connect the welder’s grounding end with the grounding line of switchboard,

or ensure the grounding of input power cables connected with the grounding

line of switchboard.

4.3 Ventilation

Reduce the influence from blowing wind to ensure good welding quality.

When welder is operated in enclosed place, ensure that there is proper

ventilation to prevent injury or hurt by smoke and gas exhaustion or lack of

supply of oxygen.

4.4

Power and Line

Table 2 Power and line

Power

3 Phase AC

380V

50HZ

Model

HC350D

HC500D

HC650D

capacity

power

≥ 15KVA

≥ 25KVA

≥ 36KVA

engine

2 times than

15KVA

2 times than

25KVA

2 times than

36KVA

Input

Protect

equipment

fuse

25A

40A

60A

leak electricity

safeguard

machine

25A

40A

60A

line

cross section

area

Input power

≥ 6mm

2

≥ 12mm

2

≥ 16mm

2

Output power

≥ 35mm

2

≥ 50mm

2

≥ 70mm

2

Ground line

≥ 14mm

2

≥ 14mm

2

≥ 14mm

2

please install the leak electricity safeguard machine when operating in wet place

iron place and iron frame.

please mating with appointed wire feeder to weld.

Содержание HC350D

Страница 1: ...00D 650D ATTENTION Be sure that all installation operation maintenance and repair are performed only by qualified personnel You are advised to read this operation manual thoroughly before using the eq...

Страница 2: ...CONTENT 1 Characteristics 2 2 Safety 3 3 Technical parameters 4 4 Installation and connection 5 5 Function introduction 9 6 Operation 12 7 Daily maintenance and trouble shooting 16 8 Circuit diagram...

Страница 3: ...lighter weight and smaller dimension Compared with rectifier thyristor model welding machine HC D series machine 1 3 of rectifier machine and its weight is 1 4 of rectifier machine So it is more conv...

Страница 4: ...m any combustible articles B Keep sparks away from tinder or the open holes C Fasten the welder properly with fixed bolts if it is to be installed on high position for use D Do not weld tubes hermetic...

Страница 5: ...CO2 100 650 MMA 50 650 Rated output voltage V CO2 18 32 MMA 22 34 CO2 19 39 MMA 22 36 CO2 19 44 MMA 22 44 Open Circuit Voltage V CO2 54 MMA 54 CO2 64 MMA 64 CO2 64 MMA 64 Rated duty cycle 60 wire dia...

Страница 6: ...of switchboard 4 3 Ventilation Reduce the influence from blowing wind to ensure good welding quality When welder is operated in enclosed place ensure that there is proper ventilation to prevent injur...

Страница 7: ...All joint must be connected well use insulating tape to wrape the bare wire C After connection must assemble the cover of power supply and fasten it by screw never operate the machine while the cover...

Страница 8: ...7 For alkaline electrode R IGBT For acidic electrode R IGBT FIG 2 MMA...

Страница 9: ...g torch which can control argon gas flow and on off when in MMA adopt simple contact arc way if need to break arc please drive up the welding torch to do it Distribution box 3 380V CO2 REGULATOR GAS B...

Страница 10: ...MMA it is used to change arc stiffness 4 CO2 crater arc current MMA adjust current GMAW Condition Crater current adjustment knob for adjusting the size of crater current in Crater On mode MMA Conditi...

Страница 11: ...torch switch for welding stop and this model is suitable for short time welding For GMAW welding while it is on arc on position press the torch switch and after arc ignition can loosen the torch switc...

Страница 12: ...wer off when welding machine is overload or malfunction Generally the switch is to pull to the connection and to close or cut off input power supply 6 Nameplate For description of parameters Refer to...

Страница 13: ...technology FIG 7 refer to GMAW technology criterion 3 Press torch switch for welding loosen torch switch for stop welding 6 1 2 2 Long welding or welding in large current 1 Shift crater arc on off on...

Страница 14: ...rce value smaller or onto zero position to decrease splash 6 3 GTAW operation 6 3 1 Preparation 1 Connect machine according to FIG 3 2 Shift MMA TIG CO2 switch onto MMA model 3 Switch on the power sup...

Страница 15: ...0 8 0 9 0 110 18 120 10 15 1 6 1 0 1 2 0 160 19 120 10 15 2 0 1 0 1 2 0 180 20 80 15 15 2 3 1 0 1 2 0 200 22 100 15 20 3 2 1 2 0 240 25 100 15 20 Thick ness mm Welding Length mm Wire Diameter mm Weldi...

Страница 16: ...5 300 26 250 15 B or C 25 Thickness mm Welding Diameter mm Welding Current A Welding Voltage V Welding Speed cm min Welding Distance mm Gas Flow L min L O W S P E E D 1 6 0 8 0 9 65 75 16 17 40 45 10...

Страница 17: ...learance mm Groove Condition 0 6 1 0 1 6 1 0 20 40 1 1 2 1 0 1 0 1 6 1 6 30 50 1 1 2 1 5 1 0 1 6 1 6 50 80 1 2 2 5 1 6 2 4 1 6 2 4 70 100 1 2 3 0 1 6 2 4 1 6 2 4 100 130 1 2 2 3 4 0 2 4 1 6 2 4 120 16...

Страница 18: ...ton and spares in panel regularly i Change contact tube and wire feeder wheel and clear wire feeder pipe regularly 7 2 Trouble Shooting NO TROUBLE POSSIBLE CAUSE REPAIR 01 Switch on but indicator ligh...

Страница 19: ...mal Fixing a Fuse melts change fuse If failure persists after change switch off power and consult manufacturer b PCB Problem Contact with manufacturer or dealer c Other spare parts failure check and c...

Страница 20: ...0 2 0 1 1 2 3 4 5 CN6 1 6 1 4 6 0 1 9 1 1 9 0 1 2 4 3 5 6 CN4 L1 L2 S3 S2 T2 FH4 702 002E CN2 S3 S2 CT2 M1 M2 10V 19V 19V 6 7 8 9 1 3 CT1 FUSE3 8A 27 4V 27 4V 415V 380V 220V 0V 0V T1 FH4 702 056 FS 2...

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