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SAFETY 

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touch these ―hot‖ parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate 

hands.

 

 In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle 

or semiautomatic welding gun are also electrically ―hot‖. 

 Always be sure the work cable makes a good electrical connection with the metal being welded. 

The connection should be as close as possible to the area being welded. 

Maintain  the  electrode  holder,  work  clamp,  welding  cable  and  welding  machine  in  good,  safe 

operating condition. Replace damaged insulation. 

 Never dip the electrode in water for cooling. 

 

Never  simultaneously  touch  electrically  ―hot‖  parts  of  electrode  holders  connected  to  two 

welders because voltage between the two can be the total of the open circuit voltage of both 

welders. 

 When working above the floor level, use a safety belt to protect yourself from a fall should you 

get a shock. 

FUMES AND GASES CAN BE DANGEROUS.

 

 Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and 

gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at 

the arc to keep fumes and gases away from the breathing zone. When welding with electrodes 

which require special ventilation such as stainless or hard facing or on lead or cadmium plated 

steel  and  other metals  or  coatings  which produce highly  toxic fumes, keep exposure  as  low  as 

possible  and  below  Threshold  Limit  Values  using  local  exhaust  or  mechanical  ventilation.  In 

confined  spaces  or  in  some  circumstances,  outdoors,  a  respirator  may  be  required.  Additional 

precautions are also required when welding on galvanized steel.  

  Do  not  weld  in  locations  near  chlorinated  hydrocarbon  vapors  coming  from  degreasing, 

cleaning  or  spraying  operations.  The  heat  and  rays  of  the  arc  can  react  with  solvent  vapors  to 

form phosgene, a highly toxic gas, and other irritating products. 

  Shielded  gases  used  for  arc  welding  can  displace  air  and  cause  injury  or  death.  Always  use 

enough ventilation, especially in confined areas, to insure breathing air is safe. 

 

Read and understand the manufacturer’s instructions for this equipment and the consumables 

Содержание HSW-6220

Страница 1: ...CHINE IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions w...

Страница 2: ...AMETERS 10 3 2 DUTY CYCLE OVER HEAT 10 3 3 EQUIPMENT CONNECTION 11 4 OPERATION 12 4 1 LAYOUT FOR THE FRONT AND REAR PANEL 12 4 2 WELDING OPERATION 13 4 2 1 VOLTAGE SETTING 13 4 2 2 WIRE SPEED SETTING...

Страница 3: ...be lift especially for children After shut off the machine power please maintain and examine the equipment according to 5 because of the DC voltage existing in the electrolytic capacitors ELECTRIC SHO...

Страница 4: ...hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing...

Страница 5: ...r repairing equipment Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running DO NOT adds the fue...

Страница 6: ...welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the po...

Страница 7: ...EMF is still ongoing Before any conclusion we should minimize exposure to EMF as few as possible In order to minimize EMF we should use the following procedures Route the electrode and work cables to...

Страница 8: ...above problems happens the alarm lamp on the front panel will illuminate and output current will be shut off automatically to protect itself and prolong the equipment using life HSW SERIES Features 1...

Страница 9: ...uency rectifier fast recovery diodes and is outputted by inductance filtering Meanwhile the welding current parameter can be adjusted infinitely to meet with the requirements of welding application 2...

Страница 10: ...OVERVIEW 8 2 4Principles of welding...

Страница 11: ...rtion of the time that a machine can work continuously over a 10 minute cycle when set at 100 of rated output welding current in 40C 104F ambient environment When the transformer reaches an over heat...

Страница 12: ...e roll V groove and torch contact tip size match wire diameter on spool 6 Lift idler roller arm and guide wire over V groove on drive roll and into torch liner 7 Secure idler roller arm in place and t...

Страница 13: ...OPERATION 11 4 Operation 4 1 Layout for the front and rear panel...

Страница 14: ...When illuminated display is actual output welding current 7 Wire Speed LED When illuminated display is the desired wire speed 8 Trigger Function Select 2T ON OFF 4T ON Latch Latch OFF 9 Wave Control...

Страница 15: ...e machine and any structure 4 4 Operation Notices Read 1 carefully before attempting to use this equipment NEMA power cord plug must be inserted directly into GROUNDED outlet by others Insure that the...

Страница 16: ...age and remove Observe LED display lamp and confirm POWER lamp is continuously illuminated If this lamp id flickering LINE voltage is too high or low Observe that both voltage V and wire speed S knobs...

Страница 17: ...d Check the board 4 Depress trigger switch no wire feed Wire feeder doesn t turn Motor damaged Check and replace Control circuit damaged Check and replace wire feed board Wire feed turns but no wire f...

Страница 18: ...ed it gradually clogs up and causes wire feed malfunctions Clean the wire guide in the following manner a Cut the wire and remove the welding gun from the feeder b With a pneumatic pistol blow compres...

Страница 19: ...n the wire end 20 cm out and cut the wire in the straightened location 5 Open the pressure control level which then exposes the drive roll wire groove 6 Thread the wire through the wire s rear guide o...

Страница 20: ...538 0017 Power Switch 1 00 7 520 3012 Solenoid Valve Two Way 1 00 8 520 3053 Fan Mouting Plate CP 1 00 9 538 0055 Fan Cover CP 1 00 10 520 3013 Cooling Fan CP 1 00 11 520 3054 Cabinet Center Panel 140...

Страница 21: ...3029 Switch Cap 2 00 31 520 4056 Front Control Plate 140 200 1 00 32 520 3030 Shunt 140 200 1 00 33 520 3031 Control PCB 140 200 1 00 34 520 4057 Cabinet Front Panel 140 200 1 00 35 520 3005 Power In...

Страница 22: ...THANK YOU FOR USING OUR PRODUCTS 20 5 6 MIG Gun Exploded Parts...

Страница 23: ...THANK YOU FOR USING OUR PRODUCTS 21 5 5 Electrical Schematic Drawing...

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