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THANK YOU FOR USING OUR PRODUCTS 

  17 

§5.4

 

Changing the Feed Roll  

 

The wire feed roller is factory set for welding filler wires 0.8 

– 0.9mm (.030‖ - .035‖). The 

roller has a 0.6mm (.023‖) diameter groove on the other side; therefore, the feed roller side must 
be changed if you use 0.6mm thick filler wire. In order to thread the filler wire, follow these steps: 

1.  Open  the  wire  cabinet  housing  by  pressing  on  the  opening  button  and  install  the  wire 

spool  in  such  a  way  that  it  rotates  counter  clockwise.  You  can  use  either  a  diameter 

200mm 

(8‖) or 100mm (4‖) wire reel in the machine. 

2. 

Attach  the  reel  onto  the  spool  holder  being  sure  to  locate  drive  detent  on  200mm  (8‖) 

reels and be sure to install spring pressure plate directly under tension nut. 

3.  Unfasten the wire end from the reel, but hold on it all the time. 

4.  Straighten the wire end 20 cm out and cut the wire in the straightened location. 

5.  Open the pressure control level which then exposes the drive roll wire groove. 

6. 

Thread the wire through the wire’s rear guide, over the roller making certain it aligns with 

groove, feed 10 cm into 

the gun’s wire guide. 

7.  Close the feed gear and fasten it with the pressure control lever. Make sure that the wire 

runs in the feed roll groove. 

8.  Adjust  the  compression  pressure  with  the  pressure  control  lever  no  higher  than  to  the 

middle of the scale. If the pressure is too high, it removes metal fragments from the wire 

surface and may damage the wire. On the other hand, if the pressure is too low, the feed 

gear slips and the wire does not run smoothly. 

9.  Make sure the gun nozzle and contact tip are removed. 

Note

When driving the wire into the gun, do not point the gun at yourself or others.

 

10. Press the welding gun trigger to feed the wire into the gun. Once it extends out, reinstall 

tip using wrench to tighten. Reinstall nozzle. 

 

 

Содержание HSW-6220

Страница 1: ...CHINE IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions w...

Страница 2: ...AMETERS 10 3 2 DUTY CYCLE OVER HEAT 10 3 3 EQUIPMENT CONNECTION 11 4 OPERATION 12 4 1 LAYOUT FOR THE FRONT AND REAR PANEL 12 4 2 WELDING OPERATION 13 4 2 1 VOLTAGE SETTING 13 4 2 2 WIRE SPEED SETTING...

Страница 3: ...be lift especially for children After shut off the machine power please maintain and examine the equipment according to 5 because of the DC voltage existing in the electrolytic capacitors ELECTRIC SHO...

Страница 4: ...hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing...

Страница 5: ...r repairing equipment Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running DO NOT adds the fue...

Страница 6: ...welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the po...

Страница 7: ...EMF is still ongoing Before any conclusion we should minimize exposure to EMF as few as possible In order to minimize EMF we should use the following procedures Route the electrode and work cables to...

Страница 8: ...above problems happens the alarm lamp on the front panel will illuminate and output current will be shut off automatically to protect itself and prolong the equipment using life HSW SERIES Features 1...

Страница 9: ...uency rectifier fast recovery diodes and is outputted by inductance filtering Meanwhile the welding current parameter can be adjusted infinitely to meet with the requirements of welding application 2...

Страница 10: ...OVERVIEW 8 2 4Principles of welding...

Страница 11: ...rtion of the time that a machine can work continuously over a 10 minute cycle when set at 100 of rated output welding current in 40C 104F ambient environment When the transformer reaches an over heat...

Страница 12: ...e roll V groove and torch contact tip size match wire diameter on spool 6 Lift idler roller arm and guide wire over V groove on drive roll and into torch liner 7 Secure idler roller arm in place and t...

Страница 13: ...OPERATION 11 4 Operation 4 1 Layout for the front and rear panel...

Страница 14: ...When illuminated display is actual output welding current 7 Wire Speed LED When illuminated display is the desired wire speed 8 Trigger Function Select 2T ON OFF 4T ON Latch Latch OFF 9 Wave Control...

Страница 15: ...e machine and any structure 4 4 Operation Notices Read 1 carefully before attempting to use this equipment NEMA power cord plug must be inserted directly into GROUNDED outlet by others Insure that the...

Страница 16: ...age and remove Observe LED display lamp and confirm POWER lamp is continuously illuminated If this lamp id flickering LINE voltage is too high or low Observe that both voltage V and wire speed S knobs...

Страница 17: ...d Check the board 4 Depress trigger switch no wire feed Wire feeder doesn t turn Motor damaged Check and replace Control circuit damaged Check and replace wire feed board Wire feed turns but no wire f...

Страница 18: ...ed it gradually clogs up and causes wire feed malfunctions Clean the wire guide in the following manner a Cut the wire and remove the welding gun from the feeder b With a pneumatic pistol blow compres...

Страница 19: ...n the wire end 20 cm out and cut the wire in the straightened location 5 Open the pressure control level which then exposes the drive roll wire groove 6 Thread the wire through the wire s rear guide o...

Страница 20: ...538 0017 Power Switch 1 00 7 520 3012 Solenoid Valve Two Way 1 00 8 520 3053 Fan Mouting Plate CP 1 00 9 538 0055 Fan Cover CP 1 00 10 520 3013 Cooling Fan CP 1 00 11 520 3054 Cabinet Center Panel 140...

Страница 21: ...3029 Switch Cap 2 00 31 520 4056 Front Control Plate 140 200 1 00 32 520 3030 Shunt 140 200 1 00 33 520 3031 Control PCB 140 200 1 00 34 520 4057 Cabinet Front Panel 140 200 1 00 35 520 3005 Power In...

Страница 22: ...THANK YOU FOR USING OUR PRODUCTS 20 5 6 MIG Gun Exploded Parts...

Страница 23: ...THANK YOU FOR USING OUR PRODUCTS 21 5 5 Electrical Schematic Drawing...

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