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THANK YOU FOR USING OUR PRODUCTS 

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s§5 Maintenance & Troubleshooting 

§5.1 Maintenance 

In order to guarantee that arc welding machine works high-efficiently and in safety, it must be 

maintained  regularly.  Let  customers  understand  the  maintenance  methods  and  means  of  arc 

welding machine more , enable customers to carry on simple examination and safeguarding by 

oneself, try one's best to reduce the fault rate and repair times of arc welding machine, so as to 

lengthen  service  life  of  arc  welding  machine  .Maintenance  items  in  detail  are  in  the  following 

table.

 

● 

Warning:  For  safety  while  maintaining  the  machine,  please  shut  off  the  supply 

power and wait for 5 minutes, until capacity voltage already drop to safe voltage 36V. 

 
Frequency 

 

Maintenance items 

Daily 

examination 

If the power switch does not correctly snap in position, please replace 

immediately. Contact service department for replacement switch. 

After power ON, watch/listen to confirm arc welding machine cooling fan 

is on and there is vibration or peculiar smell. If there is one of the above 
problems, disconnect power cord and remove cover to determine blockage 
and remove.  

Observe LED display lamp and confirm POWER lamp is continuously 

illuminated. If this lamp id flickering, LINE voltage is too high or low. 

Observe that both voltage “V” and wire speed “S” knobs are functional and 

turn easily. If not, replace potentiometers. 

Confirm all welding cables are not damaged and all terminal connections 

are secure. Loose connectors will quickly over heat cables and terminals 
causing permanent damage.  

Observe shield gas hose and fittings are in good condition and securely 

fastened to regulator and machine. Cylinder control valve should be turned 
OFF when machine is not in use to insure there is no loss of shield gas.  

 

Monthly 

examination 

Using dry compressed air, clear the inside of arc welding machine of dust 

and contamination on main voltage transformer, inductor coil, IGBT module 
& diode aluminum finned heat sinks as well as across the surface of the PCB.  

Check the terminal lugs in arc welding machine, if loose, please secure. If 

burnt, please replace. If rusty, remove oxidation on bolt with emery cloth or 
steel wool to ensure good electrical contact. 

Quarter- 

yearly 

examination 

All welding wires, cables and connections must be in good condition and 

attached securely. Machine cooling fan must be operable and no excessive 
dirt or dust should be built-up on internal components. 

 

 

Содержание HSW-6220

Страница 1: ...CHINE IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions w...

Страница 2: ...AMETERS 10 3 2 DUTY CYCLE OVER HEAT 10 3 3 EQUIPMENT CONNECTION 11 4 OPERATION 12 4 1 LAYOUT FOR THE FRONT AND REAR PANEL 12 4 2 WELDING OPERATION 13 4 2 1 VOLTAGE SETTING 13 4 2 2 WIRE SPEED SETTING...

Страница 3: ...be lift especially for children After shut off the machine power please maintain and examine the equipment according to 5 because of the DC voltage existing in the electrolytic capacitors ELECTRIC SHO...

Страница 4: ...hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing...

Страница 5: ...r repairing equipment Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running DO NOT adds the fue...

Страница 6: ...welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the po...

Страница 7: ...EMF is still ongoing Before any conclusion we should minimize exposure to EMF as few as possible In order to minimize EMF we should use the following procedures Route the electrode and work cables to...

Страница 8: ...above problems happens the alarm lamp on the front panel will illuminate and output current will be shut off automatically to protect itself and prolong the equipment using life HSW SERIES Features 1...

Страница 9: ...uency rectifier fast recovery diodes and is outputted by inductance filtering Meanwhile the welding current parameter can be adjusted infinitely to meet with the requirements of welding application 2...

Страница 10: ...OVERVIEW 8 2 4Principles of welding...

Страница 11: ...rtion of the time that a machine can work continuously over a 10 minute cycle when set at 100 of rated output welding current in 40C 104F ambient environment When the transformer reaches an over heat...

Страница 12: ...e roll V groove and torch contact tip size match wire diameter on spool 6 Lift idler roller arm and guide wire over V groove on drive roll and into torch liner 7 Secure idler roller arm in place and t...

Страница 13: ...OPERATION 11 4 Operation 4 1 Layout for the front and rear panel...

Страница 14: ...When illuminated display is actual output welding current 7 Wire Speed LED When illuminated display is the desired wire speed 8 Trigger Function Select 2T ON OFF 4T ON Latch Latch OFF 9 Wave Control...

Страница 15: ...e machine and any structure 4 4 Operation Notices Read 1 carefully before attempting to use this equipment NEMA power cord plug must be inserted directly into GROUNDED outlet by others Insure that the...

Страница 16: ...age and remove Observe LED display lamp and confirm POWER lamp is continuously illuminated If this lamp id flickering LINE voltage is too high or low Observe that both voltage V and wire speed S knobs...

Страница 17: ...d Check the board 4 Depress trigger switch no wire feed Wire feeder doesn t turn Motor damaged Check and replace Control circuit damaged Check and replace wire feed board Wire feed turns but no wire f...

Страница 18: ...ed it gradually clogs up and causes wire feed malfunctions Clean the wire guide in the following manner a Cut the wire and remove the welding gun from the feeder b With a pneumatic pistol blow compres...

Страница 19: ...n the wire end 20 cm out and cut the wire in the straightened location 5 Open the pressure control level which then exposes the drive roll wire groove 6 Thread the wire through the wire s rear guide o...

Страница 20: ...538 0017 Power Switch 1 00 7 520 3012 Solenoid Valve Two Way 1 00 8 520 3053 Fan Mouting Plate CP 1 00 9 538 0055 Fan Cover CP 1 00 10 520 3013 Cooling Fan CP 1 00 11 520 3054 Cabinet Center Panel 140...

Страница 21: ...3029 Switch Cap 2 00 31 520 4056 Front Control Plate 140 200 1 00 32 520 3030 Shunt 140 200 1 00 33 520 3031 Control PCB 140 200 1 00 34 520 4057 Cabinet Front Panel 140 200 1 00 35 520 3005 Power In...

Страница 22: ...THANK YOU FOR USING OUR PRODUCTS 20 5 6 MIG Gun Exploded Parts...

Страница 23: ...THANK YOU FOR USING OUR PRODUCTS 21 5 5 Electrical Schematic Drawing...

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