H&H P280 Скачать руководство пользователя страница 12 | Manualshive

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H&H P280 Скачать руководство пользователя страница 12

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13. Off Time LED – The number of cycles of time after release of weld pressure until sequence is complete.
(0-99)

S T A T U S I N D I C A T O R: (Front Panel)

1.  Repeat LED – When illuminated, the weld sequence will keep repeating as long footswitch stages 1 and
2 are depressed. When dark, the sequence will operate one time only.
2. Weld LED – When illuminated, the pulse will be sent to the firing board. When dark, no pulse is sent.
3.  Seam LED – When illuminated, the weld cycles (Up % + Heat Time + Dn % + Cool Time) will repeat
as long as footswitches 1 and 2 are depressed. When dark, the controller is in spot mode.
4.  Tip Dress LED – When illuminated, the air pressure is removed from the bottom of the weld piston
causing the head to lower due to it’s own weight.
5. ST1 LED – When illuminated, the first stage of the footswitch has been activated.
6. ST2 LED – When illuminated, the second stage of the footswitch has been activated.

S T A T U S I N D I C A T O R S (PSIO Board)

1.  LED D7 – When illuminated, the 5 vdc command to operate has been given to relay K1.  (Weld solenoid
120 vac output).
2.    LED  D8  –  When  illuminated,  the  5  vdc  command  to  operate  has  been  given  to  relay  K2.    (Mtr  On
solenoid 120 vac output).
3.    LED  D9  –  When illuminated, the 4  vdc  command  to  operate  has  been  given  to relay  K3.   ( Tip  Dr
solenoid 120 vac output).
4. LED D4 – Will pulse ON if the line frequency varies from the programmed value.  (Set for 60 c.p.s.).
5.  LED D5 – Will pulse ON if the line voltage fluctuates above or below specified limits.  (To monitor
power input disturbances).

F U S E S

1. F1 - Fuses one side of the incoming 120 vac. (1A 250V 312).
2. F2 – Fuses the 16 vac to CPU power supply. (1A 250V 312)

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Содержание P280

Страница 1: ...CONTROLLER H H RESISTANCE WELDERS 28701 S Hwy 125 Afton OK 74331 USA Toll Free 800 835 2965 Tel 918 257 5150 Fax 918 257 4550 www hhwelders com hhwelders wavelinx net OUR HANDSHAKE IS AS STRONG AS OU...

Страница 2: ...2 NOTICE FOR CUSTOMER MAINTENANCE MACHINE OPERATORS T I P C L E A R A N C E N O T T O...

Страница 3: ...Government Safety Standards and All Industrial Safety Standards INDEMNIFICATION User agrees to indemnify and hold harmless Seller of and from any and all claims or liabilities from accidents involving...

Страница 4: ...repaired or at our option replaced without charge for material Freight will be charged for shipment back to the customer Should you require to return the unit for repairs you must ship both the PSIO a...

Страница 5: ...r 50 or 60 cycles second An extremely valuable monitor circuit is the power input fluctuation monitor which has a convenient indicator located on the Power Supply Input Output PSIO board on the rear o...

Страница 6: ...through the head of side skin Therefore no holes are punched in the cabinet so each installation can be flexible For control unit only a 1 5 inch hole is ample for passage Control with SCR pack will...

Страница 7: ...e a number or command can be kept The SOFTWARE will allow the operator to look at the contents of any box or memory and leave it alone or change the controls When the controller has been placed in the...

Страница 8: ...n Program variables are stored in EPROM No Battery Required and are called for viewing by depressing the B button Each depression will advance the program location one position The WELD Schedule indic...

Страница 9: ...If the repeat and seam modes are off then timer defaults and acts like a normal anti tie down mode To set the timer register advance to the IMPULSES register with the B key Then press and hold the F...

Страница 10: ...any time the operator changes squeeze time he should also check the time delay register Caution should be used when setting the motor delay If the delay value is much greater than the combined value o...

Страница 11: ...epeat Repeat sequence until footswitch is Spot ONLY I N D I C A T O R D E F I N I T I O N F U N C T I O N 1 Dual 7 Segment Display A two digit display reading weld schedule number or program data in m...

Страница 12: ...wer due to it s own weight 5 ST1 LED When illuminated the first stage of the footswitch has been activated 6 ST2 LED When illuminated the second stage of the footswitch has been activated S T A T U S...

Страница 13: ...he number of times the heat cool sequence occurs for the weld schedule Depress Key B IMPULSES OFF UP CYCLES OFF UP MAX ON 6 UP Cycle 0 1 to 9 9 The UP parameter is also called UPSLOPE The control will...

Страница 14: ...N b All displays dark for 1 to 2 seconds c Line frequency displayed for 1 second d Weld Schedule in window and Weld Schedule LED lit or 88 if footswitch closed Check ST1 and or ST2 if lit e Weld Sched...

Страница 15: ...e wave JP3 8 Line Sync 5V 60 Hz pulse normally low Active on JP2 4 rising edge U5 38 Microprocessor 4MHz 440 Hz Clock 3 SYNC Test Point Function Value JP3 7 Sync lost 5V active when sync lost JP3 6 Se...

Страница 16: ...aged it is recommended to discontinue operating the welder and immediately disconnect the main power until proper repairs have been made Damage to the main welding transformer can occur if the main po...

Страница 17: ...classification is SINGLE PHASE and THREE PHASE Single phase three phase refers to the type of input power that must be supplied for your machine However each of these two classes has characteristics t...

Страница 18: ...ces and then grow into a nugget as the weld time progresses CONTACTING SURFACES Contacting surfaces consist of the electrodes and the material being welded To reduce the resistance at the electrode ti...

Страница 19: ...e to the electrodes due to pitting and spitting DEFINITIONS OF TERMS ARM The extension from frame to hold the electrode assembly COOL TIME Current off cooling time in an impulse ELECTRODE Device to ap...

Страница 20: ...he next location SEQUENCE OPTIONS Precompression pre heat quench and temper are four typical optional intervals or functions that may be supplied with your sequence The sequence will consist of the fo...

Страница 21: ...remain at the high level In Variable Pressure electrode force rises to the high level at the beginning of hold Variable Pressure machines can also be used in the Constant Low and Constant High modes I...

Страница 22: ...rfaces or use solvents 3 Months Inspect entire Inspect all air lines and connections pneumatic system for leaks Replace any worn or damaged hoses Use certified tip force gauge in lieu of calibration o...

Страница 23: ...se lithium grease w diaphragm head assy Monthly Clean air element Turn off air supply and remove element at air filter from filter housing Clean with clear warm water or recommended solvent Blow out w...

Страница 24: ...elding may lead to cracking problems SPOT SPACING If spots are located too close to each other a large portion of the welding current to produce the second or subsequent spots will shunt through the s...

Страница 25: ...strength SURFACE BURNING CAN BE CAUSED BY 1 Dirty material or fouled electrodes 2 Too much penetration of nugget 3 Improper machine sequence Usually simple visual inspection will be sufficient to obs...

Страница 26: ...hanical properties of the weld To minimize porosity use clean material and avoid expulsion Unit pressure must be high Some times a combination of dissimilar metals will be prone to give porosity Usual...

Страница 27: ...If failure occurs by shearing through the nugget the weld is considered unsatisfactory If failure occurs by tearing a button from the sheet the weld is considered satisfactory The twist test consists...

Страница 28: ...variation should be stated B Establish what size class and contour electrodes are to be used with each weld setting and specify how often the operator is to replace electrodes C Establish procedure fo...

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