H&H P280 Скачать руководство пользователя страница 11

11 
 

R E T R A C T 

 

 

This feature cannot be used of the MR/RV output  is used to drive a motor speed control or other device in 
seam weld operation.   A factory installed jumper will determine if either retract or motor out put is selected. 
 
Supplied in our three stage footswitch is a locking mechanism.  This locking stage is referred to as FSA.  
This switch must be made and maintained before FS1 and FS2.  If this does not happen, the P280 will not 
sequence.  If FSA is made at POWER ON, P280 will lock up, displaying “88”, as with FS1 and FS2.  If FS 
inputs are cleared, the P280 will function. 
 
The 16 button keypad is simple in operation, as the executive program stored in an EPROM controls all 
key strokes.  If an illegal number is entered for a particular memory location, the software will not allow 
the information to move out of the keypad, thus, protecting memory.   Each memory location has a specific 
format as shown above.  The numeric keys are self-explanatory.  The letter keys are as follows: 
 

 

 

Skip-Advance to home position 

 

 

 

Enter-Advance to next skip 

 

 

 

Tip Dress-Lower tip to clean (Optional) 

 

 

 

Seam-Configure control for seam welding 

 

 

 

Weld-Weld  current On/Off 

 

 

 

Repeat-Repeat sequence until footswitch is (Spot ONLY) 

 
 
 

I N D I C A T O R   D E F I N I T I O N /F U N C T I O N  

 

 

1.    Dual  7  Segment  Display  –  A  two  digit  display  reading  weld  schedule  number  or  program  data  in              
memory.  The following LEDs define what information is displayed in the Dual Display. 
2.  Weld Schedule LED – The weld schedule number selected for current use (0-99). 
3.  Squeeze Time LED – The number of cycles of time to allow the electrodes to engage and stabilize weld 
pressure (0-99). 
4.  Cool Time LED – The number of cycles of time following each welding period. 
5.  Impulses – The number of welding period.  (Up % + Heat Time +Dn % + Cool Time) to be accomplished 
during one weld sequence. (0-99). 
6.  Up % /  Cycle LED – The percentage (0.1 to 9.9) of the Up Max. % value the heat will increase for each 
1/60

th

 of a second until Up Max % is reached. 

7.  Up Max % LED – Percent of maximum heat to be reached after delay of Up % / Cycle value.  (0-99%) 
8.  Heat Time LED – The number of cycles of applied heat for each impulse. (0-99). 
9.  Heat % LED – Validity of available heat for each heat time. (0-99) 
10.Dn % / Cycle LED – The percentage (0.1 to 9.9%) of the Dn Min. % value the heat will decrease for  
each 1/60

th

 of a second until Dn Min, % is reached. 

11.Dn Min % LED – Percent of minimum heat to be reached after delay of Dn % / Cycle value. (0-99%) 
12.  Hold Time Led – The number of cycles of time maintaining weld pressure without weld current (0-
99). 

 

Содержание P280

Страница 1: ...CONTROLLER H H RESISTANCE WELDERS 28701 S Hwy 125 Afton OK 74331 USA Toll Free 800 835 2965 Tel 918 257 5150 Fax 918 257 4550 www hhwelders com hhwelders wavelinx net OUR HANDSHAKE IS AS STRONG AS OU...

Страница 2: ...2 NOTICE FOR CUSTOMER MAINTENANCE MACHINE OPERATORS T I P C L E A R A N C E N O T T O...

Страница 3: ...Government Safety Standards and All Industrial Safety Standards INDEMNIFICATION User agrees to indemnify and hold harmless Seller of and from any and all claims or liabilities from accidents involving...

Страница 4: ...repaired or at our option replaced without charge for material Freight will be charged for shipment back to the customer Should you require to return the unit for repairs you must ship both the PSIO a...

Страница 5: ...r 50 or 60 cycles second An extremely valuable monitor circuit is the power input fluctuation monitor which has a convenient indicator located on the Power Supply Input Output PSIO board on the rear o...

Страница 6: ...through the head of side skin Therefore no holes are punched in the cabinet so each installation can be flexible For control unit only a 1 5 inch hole is ample for passage Control with SCR pack will...

Страница 7: ...e a number or command can be kept The SOFTWARE will allow the operator to look at the contents of any box or memory and leave it alone or change the controls When the controller has been placed in the...

Страница 8: ...n Program variables are stored in EPROM No Battery Required and are called for viewing by depressing the B button Each depression will advance the program location one position The WELD Schedule indic...

Страница 9: ...If the repeat and seam modes are off then timer defaults and acts like a normal anti tie down mode To set the timer register advance to the IMPULSES register with the B key Then press and hold the F...

Страница 10: ...any time the operator changes squeeze time he should also check the time delay register Caution should be used when setting the motor delay If the delay value is much greater than the combined value o...

Страница 11: ...epeat Repeat sequence until footswitch is Spot ONLY I N D I C A T O R D E F I N I T I O N F U N C T I O N 1 Dual 7 Segment Display A two digit display reading weld schedule number or program data in m...

Страница 12: ...wer due to it s own weight 5 ST1 LED When illuminated the first stage of the footswitch has been activated 6 ST2 LED When illuminated the second stage of the footswitch has been activated S T A T U S...

Страница 13: ...he number of times the heat cool sequence occurs for the weld schedule Depress Key B IMPULSES OFF UP CYCLES OFF UP MAX ON 6 UP Cycle 0 1 to 9 9 The UP parameter is also called UPSLOPE The control will...

Страница 14: ...N b All displays dark for 1 to 2 seconds c Line frequency displayed for 1 second d Weld Schedule in window and Weld Schedule LED lit or 88 if footswitch closed Check ST1 and or ST2 if lit e Weld Sched...

Страница 15: ...e wave JP3 8 Line Sync 5V 60 Hz pulse normally low Active on JP2 4 rising edge U5 38 Microprocessor 4MHz 440 Hz Clock 3 SYNC Test Point Function Value JP3 7 Sync lost 5V active when sync lost JP3 6 Se...

Страница 16: ...aged it is recommended to discontinue operating the welder and immediately disconnect the main power until proper repairs have been made Damage to the main welding transformer can occur if the main po...

Страница 17: ...classification is SINGLE PHASE and THREE PHASE Single phase three phase refers to the type of input power that must be supplied for your machine However each of these two classes has characteristics t...

Страница 18: ...ces and then grow into a nugget as the weld time progresses CONTACTING SURFACES Contacting surfaces consist of the electrodes and the material being welded To reduce the resistance at the electrode ti...

Страница 19: ...e to the electrodes due to pitting and spitting DEFINITIONS OF TERMS ARM The extension from frame to hold the electrode assembly COOL TIME Current off cooling time in an impulse ELECTRODE Device to ap...

Страница 20: ...he next location SEQUENCE OPTIONS Precompression pre heat quench and temper are four typical optional intervals or functions that may be supplied with your sequence The sequence will consist of the fo...

Страница 21: ...remain at the high level In Variable Pressure electrode force rises to the high level at the beginning of hold Variable Pressure machines can also be used in the Constant Low and Constant High modes I...

Страница 22: ...rfaces or use solvents 3 Months Inspect entire Inspect all air lines and connections pneumatic system for leaks Replace any worn or damaged hoses Use certified tip force gauge in lieu of calibration o...

Страница 23: ...se lithium grease w diaphragm head assy Monthly Clean air element Turn off air supply and remove element at air filter from filter housing Clean with clear warm water or recommended solvent Blow out w...

Страница 24: ...elding may lead to cracking problems SPOT SPACING If spots are located too close to each other a large portion of the welding current to produce the second or subsequent spots will shunt through the s...

Страница 25: ...strength SURFACE BURNING CAN BE CAUSED BY 1 Dirty material or fouled electrodes 2 Too much penetration of nugget 3 Improper machine sequence Usually simple visual inspection will be sufficient to obs...

Страница 26: ...hanical properties of the weld To minimize porosity use clean material and avoid expulsion Unit pressure must be high Some times a combination of dissimilar metals will be prone to give porosity Usual...

Страница 27: ...If failure occurs by shearing through the nugget the weld is considered unsatisfactory If failure occurs by tearing a button from the sheet the weld is considered satisfactory The twist test consists...

Страница 28: ...variation should be stated B Establish what size class and contour electrodes are to be used with each weld setting and specify how often the operator is to replace electrodes C Establish procedure fo...

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