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HAMWORTHY HEATING LTD

20

FLEET W series

500001211/F

5.3.2

Flue installations can be configured to suit a number of applications, see Appendix C, but must comply with one of the
following options:

Room

Sealed.

Type C13: Horizontal balanced flue.

Type C33: Vertical balanced flue.

Type C53: Separate intake and discharge ducts terminating in different pressure zones.

Open

Flue.

Type B23: Intake from ventilated plant room and discharge via horizontal/vertical flue.

For room sealed applications, the flue ducts must be supplied by HHL.
For open flued applications the HHL supplied boiler connection kit MUST be used.

It is important that horizontal flue terminal discharges are positioned in accordance with the requirements detailed
in Figure 4.3.2.
In the case of twin duct applications (C53), air supply inlets must be positioned at least 300 mm from flue
terminals to prevent flue gas re-circulation. Hamworthy Heating recommend that flue terminals discharges are
positioned higher than air inlets.
To comply with the requirements of the Clean Air Act 1956 a maximum of 150 kW may be terminated with
horizontal flue discharges.

Equivalent lengths for 90° bends and 45° bends are given in Appendix C.

5.4 Electrical Connections:

The following electrical connections are provided on each module.



Supply: Live, Neutral and Earth. See Section 4.5 for details.



Supply Input for Boiler Fault and Normal Run Signals



Boiler General Fault Alarm Signal Output



Boiler Normal Run Signal Output



0-10v Analogue Control Signal Input



Remote on/off Control Input



Boiler Shunt Pump Output



Safety Interlock Circuit Input



Optional LPB Bus for use with Merley boiler sequence control



6.0 PRE-COMMISSIONING

The following pre-commissioning check must be carried out before the boiler is commissioned.

6.1 Gas Supply.

Ensure that gas installation pipe work and meter has been soundness tested and purged to IGE/UP/1 or IGE/
UP/1A as appropriate. Test and purge certificates should be available for viewing.

6.2 Ventilation

Ensure that ventilation and air supply to plant room is correct.

6.3 Pipe work, Valves and Pump

Ensure that;



System flushing and suitable water treatment has been implemented



Pipe work and valve arrangement is installed to Hamworthy Heating recommendations.



Circulating system is full of water, vented and pressurised appropriately.

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Содержание FLEET Series

Страница 1: ...ers for Heating Domestic Hot Water Installations Installation Commissioning and Operating Instructions Models F40W F50W F60W F70W F85W F100W F125W F150W NATURAL GAS I2H IMPORTANT NOTE THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT ...

Страница 2: ......

Страница 3: ...MILY I2H PLEASE ENSURE RELEVANT INFORMATION REQUIRED WITHIN DOCUMENT IS FOUND BEFORE FIRING BOILER COUNTRY OF DESTINATION UNITED KINGDOM REPUBLIC OF IRELAND THIS BOILER COMPLIES WITH ALL RELEVANT EUROPEAN DIRECTIVES PRODUCT IDENTIFICATION No 86CM36 PUBLICATION NO 500001211 ISSUE F MARCH 2013 FLEET SERIES BOILERS Wall Hung Condensing Room Sealed Fully Modulating Pre Mix Gas Fired Boilers for Heatin...

Страница 4: ... 5 0 BOILER ASSEMBLY 19 5 1 General 5 2 Water Connections 5 3 Flue Connections 5 4 Electrical Connections 6 0 PRE COMMISSIONING 20 6 1 Gas Supply 6 2 Ventilation 6 3 Pipework Valves and Pump 6 4 Flue 6 5 Electrical 7 0 CHECKS PRIOR TO LIGHTING 22 7 1 Boiler Gas System Leak Check 7 2 Checks Prior to Lighting the Boiler 7 3 Initial Lighting 7 4 Combustion Checks 7 5 User Instructions 8 0 BOILER CONT...

Страница 5: ...e terminal locations 12 Figure 4 4 Water connections 13 Figure 4 5 1 Boiler condensate connection 16 Figure 4 5 2 Boiler condensate discharge 17 Figure 4 6 Wiring schematic 18 Figure 7 1 Gas system leak check 22 Figure 7 2 2 Gas inlet pressure test point 23 Figure 7 2 1 On OFF Switch 24 Figure 7 6 Combustion analyser probe position 24 Figure 7 6 1 Adjusting gas valve throttle 25 Figure 7 6 2 Adjus...

Страница 6: ...l 58 Figure C5 1 Cascade flue 150kW 58 Figure C5 2 Cascade flue 150kW 59 Figure C6 1 Individual flue lengths C13 59 Figure C6 2 Individual flue lengths C13 59 Figure C6 3 Individual flue lengths C33 60 Figure C6 4 Individual flue lengths C33 60 Figure C6 5 Individual flue lengths C53 60 Figure C6 6 Individual flue lengths C53 60 Figure C6 7 Individual flue lengths B23 60 Figure C6 8 Individual flu...

Страница 7: ...al and Industrial premises or large residential properties It may also be used to supply hot water for these premises via an indirect cylinder 1 3 4 The Fleet has a low water content and is fitted with an integral circulating pump to ensure that water flow rates are achieved refer to Appendix E for available pump head to the system Accordingly in a primary circuit refer Appendix E there is no need...

Страница 8: ... boiler must be kept upright during handling Care must be exercised to avoid toppling the boiler as this will result in damage The flue system is supplied separately to the boiler and must be specified at the point of order refer to Appendix C Warranty Full warranty assistance will be covered when the appliance is commissioned by Hamworthy Heating Ltd see Terms Conditions for full details Hamworth...

Страница 9: ...ame Set and Pipe work Header Kits Where pipe work kits are supplied these are packaged separately from the boilers All ancillary items such as isolation valves and boiler make up connectors are factory fitted and tested The whole is shrink wrapped for security and basic protection Refer to Kit instructions for specific information Figure 2 3 Single boiler arrangement showing frame flue header wate...

Страница 10: ...angement showing frame flue header water pipework and low loss header Figure 2 5 Two boiler arrangement showing frame flue header water pipework and 6 port multi secondary circuit low loss header Open flue with air drawn from plant room Open flue with air drawn from plant room ...

Страница 11: ...the flue system allowing for sufficient access at sides and below boiler for pipework connections See Figure 3 1 Figure 3 1 1 Dimensions for individual flues refer to table Figure 3 1 3 Side View Side Flue Exit Side View Rear Flue Exit Front View Side Flue Exit 300 min A B Gas 470 Electric 490 35 D 45 View on underside Condense 345 Flow 270 Return 120 Safety valve 195 900 min clearance 540 540 560...

Страница 12: ...be adapted to 100 150Ø or split into a twin duct system C kits are available to adapt the flue ducts to 100 130 or 150mm Ø depending upon the length of flue C F40 50W Dim F60 70W F85 100W F125W F150W Boiler Model A 182 182 182 252 252 B B 2 boilers or less 150Ø more than 2 boilers 200Ø 200Ø 200Ø F40 50W Dim F60 70W F85 100W F125W F150W Figure 3 1 2 Clearances individual vertical flues 560 crs A 3 ...

Страница 13: ...is designed to provide a compact solution for connecting the boilers to the gas supply and flow and return water connections Refer to kit instructions for specific information 440 410 Wall Mounting Plate 8 holes 12Ø Plate centre line notched Boiler outline 50 50 40 15 540 225 128 A 560 1740 Nom 1830 Nom 380 Nom 524 Nom 190 Nom Flow Gas Condense Return 540 150 300 min 1 2 BSP Socket F F for pressur...

Страница 14: ...3 2 5 Figure 3 2 3 Optional Low Loss Headers Refer to table 3 2 5 Flow Return 507 380 190 180 Nom 190 Nom Flow Return 507 190 190 490 190 190 190 180 Nom 180 Nom Single secondary circuit Three secondary circuits 120 Sensor Pocket BSP Instrument Spool 540 20 540 1530 1120 1850 Nom 2140 Nom 300 85 600 min ...

Страница 15: ... Four boilers Refer to table Figure 3 2 4 Three boilers Refer to table 3 2 5 Dimension F40 100W F125 150W A mm 233 304 B DN50 PN16 DN65 PN16 Boiler C R 1 R2 1680 540 2090 20 540 215 85 1850 Nom 2170 Nom 600 min 2240 540 2650 20 540 1850 Nom 2210 Nom 300 150 600 min ...

Страница 16: ...nce with BS 6644 The plant room must have sufficient space for installation of boilers pipe work pumps controls flues ventilation access and servicing and other items of plant 4 2 Gas Supply Gas supply pipes must be in accordance with BS 6891 or IGE UP 2 Gas supply connections to the boiler must not be smaller than the connection on the boiler refer to Figure 4 2 Appendix 2 for the connection size...

Страница 17: ... Any stabiliser fitted must be in or close to the vertical chimney Due to the low flue gas temperature 50 C condensation will occur in the flue flue materials must be non corrosive and utilise fully sealing joints Adequate facilities must be provided for draining the flue condensation from the flue system using the components available from HHL refer to Appendix C For short flue runs 1m it is not ...

Страница 18: ... Above an opening air brick opening window etc 300 C Horizontally to an opening air brick opening window etc 300 D Below gutters soil pipes or drain pipes 75 E Below eaves 200 F Below balconies or car port roof 200 G From a vertical drain pipe or soil pipe 150 H From an internal or external corner 300 I Above ground roof or balcony level 300 J From a surface facing the terminal 600 K From a termin...

Страница 19: ...vent that the system design pressure is lower than the boiler maximum operating pressure according to the requirements of BS6644 2011 The Fleet boiler has an aluminium heat exchanger It is a requirement that the system pipe work are flushed at least twice before adding water treatment and before installing the boiler The system water MUST be treated and maintained with an appropriate inhibitor eg ...

Страница 20: ...ntenance is carried out by Hamworthy Heating Limited or a competent maintenance company the maintenance regime detail shall be provided in writing when required to prove compliance with the operating and maintenance literature Installation requirements shall be as defined and required by UK legislation best practice and applicable European standards Water Supply Feed and Expansion tanks to comply ...

Страница 21: ...antifreeze plus protection agent Fernox Restorer cleaning agent for removing rust lime and sludge Protector protection agent F1 protection agent The following applies to system design In order to avoid thermal shock water flow must not be able to be interrupted before the boiler stops firing There must be provision to ensure that the heat exchanger is not susceptible to air locks The air separator...

Страница 22: ...ely before the connection of the flue system to the boiler and taken to drain Condense is mildly acidic typically pH3 pH5 Condense pipe work must be non corrosive and not copper Hamworthy recommend plastic waste pipe Condense may be discharged to a standard drain subject to National or Local regulations Location of condense pipe work should prevent freezing within tundishes traps and pipe work Fig...

Страница 23: ...ondensate Connection and discharge Concentric inline drain trap Concentric inline drain trap Single pipe inline drain trap Tundish to drain Horizontal Concentric Flue System Vertical Concentric Flue System Conventional Chimney Flue System Tundish to drain Tundish to drain ...

Страница 24: ... modules stop start circuit 24V DC Any interlock circuit must be in series with the time control for each circuit The interlock circuit must never be used to isolate the boiler electrical supply ADDITIONAL INFORMATION REGARDING ELECTRICAL SUPPLIES IS GIVEN IN BS EN60335 Part 1 NOTE The appliance must be isolated from the electrical supply if electric arc welding is carried out on connecting pipe w...

Страница 25: ... must be taken to ensure that undue stress is avoided on the boiler flow and return connections It is recommended that unions are fitted local to the boiler and outside of the casing to permit future servicing requirements Each module is fitted with safety valve rated at 6bar The valve discharge pipe is routed to the base of the boiler where it must be piped to discharge via a tundish not HHL supp...

Страница 26: ...um of 150 kW may be terminated with horizontal flue discharges Equivalent lengths for 90 bends and 45 bends are given in Appendix C 5 4 Electrical Connections The following electrical connections are provided on each module Supply Live Neutral and Earth See Section 4 5 for details Supply Input for Boiler Fault and Normal Run Signals Boiler General Fault Alarm Signal Output Boiler Normal Run Signal...

Страница 27: ...to drain Heat load is available 6 4 Flue Ensure that Flue system is correctly designed and installed to suit boilers Flue passages to chimney are clear 6 5 Electrical Ensure that Electrical connections are correct and isolatable External controls are operational WARNING WHEN THE FRONT COVER IS REMOVED AND THE BOILER IS OPERATIONAL CARE MUST BE TAKEN WITH ELECTRICAL COMPONENTS AND ACCESS TO PRIMARY...

Страница 28: ...h a single speed circulating pump and flow is controlled through a balancing valve which must be checked and set during commissioning As a safety precaution a flow switch is fitted to the boiler heat exchanger to shut the system down in the event of sudden adverse flow conditions Where using Hamworthy Heating Ltd frame set and pipe work kits assembly of these is detailed in Installation manual 500...

Страница 29: ...namic reading The dynamic reading cannot be taken until the boiler has been started refer to 7 4 A maximum difference in gas pressure of 1 mbar must not be exceeded between static and dynamic conditions 7 3 Commissioning the Boiler Once the preliminary checks have been completed and the gas inlet pressure has been verified as correct commissioning of the boiler modules may begin 7 3 Initial Lighti...

Страница 30: ...s valve The boiler should shutdown after approximately one second and attempt a re ignition Check that the flame has been extinguished 2 Alternatively the flame probe lead can be removed from the end of the flame probe with the same result 7 5 Gas Supply Pressure Check 1 When the boiler modules have been checked for correct operation the gas supply pressure should be checked This should be done wi...

Страница 31: ...offset Models F40W F50W F60W F70W Models F85W F100W F125W F150W 4 If combustion is outside of the ranges defined below the factory sealed valves may be adjusted using the following procedure High Fire Target Nat Gas 9 0 0 25 CO2 If combustion level is outside of this range use the Cross Head Throttle Screw to adjust the mixture THIS SETTING MUST BE CORRECT BEFORE CONTINUING To increase the CO2 lev...

Страница 32: ...ontrols the flow through the boiler Using the boiler flow and return temperature sensors visible on the display via the LMU programme This MUST be carried out with the boiler running at maximum firing rate The 20 C T condition across the boiler must be set as follows 1 Run boiler at maximum rate 2 Monitor flow temperature displayed on main screen of HMI 3 As boiler flow temperature rises between 6...

Страница 33: ... supervision active too little flow through boiler 7 8 User Instructions When the boiler is fully commissioned the owner or their representative should be made aware of the lighting up and operating instructions A practical demonstration should be given describing each functional step This Installation and Commissioning guide the servicing instructions manual and the user s instructions should the...

Страница 34: ...eral Overview of Boiler Controls Low Gas Pressure Switch Overheat Thermostat HT Spark Generator Combustion Fan Air Pressure Switch Fuse Water Flow Switch 230v Mains Supply IEC Mains Outlet LMU Control Clip in Module Vfc 0 10v Display Screen On Off switch Flue Gas Sensor ...

Страница 35: ...n refer to figure 8 2 1 1 A change on the information level can be made at any time by pressing the Info button Additional pushes of the Info button will deliver the following data sequence provided by the information level dhw temperature not used Water Pressure Operating phase refer to section 8 2 15 Outside temperature Error code refer to section 8 2 14 Boiler temperature Press one of these but...

Страница 36: ...WM C 4 RelModLevel Relative output C 5 Pumpe_PWM Pump setpoint PWM Not used C 6 ek0 Control differential C 7 C8 C9 Reserved Setpoints Service level d 0 Reserved d 1 Tsoll Setpoint of 2 position or modulating controller PID d 2 TkSoll Current boiler temperature setpoint d 3 TsRaum Room temperature setpoint d 4 TbwSoll DHW temperature setpoint Not used d 5 PhzMax Maximum degree of modulation in heat...

Страница 37: ...HAMWORTHY HEATING LTD 31 FLEET W series 500001211 F Figure 8 2 1 3 Operation and display philosophy ...

Страница 38: ...ng of symbols Display of dhw temperature or dhw heating active not used Display of boiler or room temp set point or space heating active Display of outside temperature Operational level Normal Operational level Reduced Display of flame Display of fault 5 Display 1 4 x 7 small segments Display of time of day parameter settings or error code 6 Operating mode of heating circuit Operating mode is or c...

Страница 39: ...lt display If no button is pressed for about 8 minutes the screen will automatically return to the default display Figure 8 2 3 2 Display of Status Code When a status code is displayed the display 1 shows alternatively the time of day and the error code Press the Info button for the display of the error code Press simultaneously both line selection buttons for 3 seconds The internal error code wil...

Страница 40: ... 2 4 Display of lockout code 304 7494z35 0202 8 2 5 Adjusting the heating circuit setpoint temperature Press the flow temperature button to adjust the heating circuit setpoint Press to adjust the required setpoint Press to return to the default value Changes will be stored Figure 8 2 5 Heating circuit setpoint temperature The room temperature setpoint or boiler temperature setpoint will be changed...

Страница 41: ... Time program HK1 heating circuit 1 11 Time program HC1 switch on time 1st period 00 00 24 00 hh mm 10 min 06 00 12 Time program HC1 switch off time 1st period 00 00 24 00 hh mm 10 min 22 00 13 Time program HC1 switch on time 2nd period 00 00 24 00 hh mm 10 min 24 00 14 Time program HC1 switch off time 2nd period 00 00 24 00 hh mm 10 min 24 00 15 Time program HC1 switch on time 3rd period 00 00 24...

Страница 42: ...9 Heating circuit operating modes The control provides 4 different heating circuit operating modes for LMU heating circuit 1 They can be directly selected depending on the requirements see figure 8 2 9 The operating modes are selected by pressing button On the LCD a pointer below the respective symbol points to the selected heating circuit operating mode 8 2 10 Error code display In the event of a...

Страница 43: ...h the return sensor provide overheat protection as follows If the first level temperature is exceeded a fault code is displayed If the second level temperature is exceeded an alarm code is displayed and the boiler will switch off The boiler must be reset to restart To restart the boiler the temperature must fall accordingly the fan and pump will continue to operate until the boiler heat exchanger ...

Страница 44: ...w the boiler to cool and reset thermostat Investigate cause of overheating see section 9 3 113 Flue gas supervision equipment has cut out 117 Water pressure too high 118 Water pressure too low 119 Water pressure switch has cut out Check water pressure 128 Loss of flame during operation Check connections to flame probe Investigate flame probe condition Check combustion when boiler is firing 130 Flu...

Страница 45: ...ture required to raise the maximum operating temperature possible from the individual boiler modules As standard the boiler modules leave the factory with a maximum operating temperature of 85 C Where a higher operating temperature is required the following parameter change must be made 505 181 As req d 90 C Max operating temp No QAA73 AGU2 310 Function Level QAA73 AGU2 310 700 1st past value of l...

Страница 46: ...HAMWORTHY HEATING LTD 40 FLEET W series 500001211 F Figure 8 3 11 Operating phases ...

Страница 47: ...H_TSA1_2 PH_TSA2_2 10 Heating operation PH_TI PH_MODULATION Heating mode 11 DHW operation PH_TI PH_MODULATION DHW mode 12 Parallel operation of space heating and DHW heating PH_TI PH_MODULATION Heating and DHW mode 20 Postpurging with the last control of operation PH_THL2_1 PH_TN_1 21 Postpurging with control of prepurging PH_THL2_2 PH_TN_2 22 Home run PH_TNB PH_TLO PH_TNN 99 Lockout position disp...

Страница 48: ...he operation of the flow switch can be checked by closing one of the isolating valves connecting the boiler to the system this will generate error E164 on the LMU display 9 3 Ignition Controller 1 The flame is under constant supervision by the burner ignition controller The controller monitors the flame s ability to rectify an AC current If the flame diminishes for whatever reason and the rectifie...

Страница 49: ...IA DISPLAY KEYPAD MODULE FLAME IONISATION PROBE 2 1 1 3 230V 0V HT 1 2 1 3 C 1 2 HT ELECTRODE GAS VALVE SPARK GENERATOR SAFETY LIMIT THERMOSTAT 2 3 L N N L 3 2 1 1 DC FAN PUMP 2 3 3 2 1 1 BLUE BROWN BLACK BROWN BLUE ON OFF SWITCH 1 2 BROWN BLUE L N E Fuse 2A L N L N E IEC MAINS OUTLET POWER SUPPLY 230V 50Hz BLACK 1 2 BLUE BROWN GAS PRESSURE SWITCH BROWN NO NC COM FLUE PRESSURE SWITCH 1 2 REMOTE ON...

Страница 50: ...rner tube After cleaning the inside the burner tube can be washed using a soapy water solution Tap the burner flange firmly downwards on a block of wood to dislodge any residual debris from inside the burner tube A damaged or cracked burner should be replaced Note Do not use a wire brush to clean the burner 9 Carefully remove the insulation pad from the heat exchanger back plate accessed through t...

Страница 51: ...HAMWORTHY HEATING LTD 45 FLEET W series 500001211 F Figure 10 2 Combustion Chamber A A B B Figure 10 2 1 Spark Electrode position Figure 10 2 2 Flame Probe position ...

Страница 52: ... sensor is located in the flue elbow Prior to removal check the resistance of the sensor against Figure B 1 3 In refitting the sensor a sealant will be required on the threads Check for soundness of the joint when firing the boiler 11 4 Temperature Limiter Limit Stat Part no 533901583 The limit stat is a bi metallic disc type located on the top of the last heat exchanger section secured by 2 M3 sc...

Страница 53: ...rical control panel which is secured to the boiler chassis by 2 spring latches Pull the panel forward to disengage the latches If a clip in module is fitted this must be removed and transferred to the new LMU Carefully disconnect the plug connecting the clip in to terminal X40 or X50 Depress the latch at the plug end of the clip in and disengage the module from the LMU Unplug all electrical connec...

Страница 54: ...rication F150W 533301034 Gas Control Valve F40W F70W 533903040 Gas Control Valve O ring F40W F70W 531299051 Gas Control Valve F85W F150W 533903044 Gas Control Valve O ring F85W F150W 742111245 Combustion Fan F40W F70W 533901376 Combustion Fan F85W F100W 533704010 Combustion Fan F125W F150W 533704011 Venturi F40W F50W 532418008 Venturi F60W F70W 532418005 Venturi seal F40W F70W 531201067 Venturi F8...

Страница 55: ...40 50 60 70 Boiler Output kW maximum non condensing 80 60 C kW 36 1 45 1 54 1 63 2 Boiler Output minimum 80 60 C kW 7 2 9 0 10 8 12 6 F85W F100W F125W F150W Boiler Input maximum kW Gross 87 2 102 6 128 2 153 8 Boiler Input maximum kW Nett 78 5 92 4 115 5 138 6 Boiler Output kW maximum condensing 50 30 C kW 85 100 125 150 Boiler Output kW maximum non condensing 80 60 C kW 76 7 90 3 112 8 135 4 Boil...

Страница 56: ...ply should only serve the boiler 4 Multiple modules It is highly recommended that each boiler is connected via its own mains isolator to facilitate servicing and maintenance of the individual boiler whilst leaving the remaining boilers in operation 5 Further details regarding connection to the electricity supply are given in BS EN 60335 Part 1 or BS 3456 Part 201 WARNING THE MAINS POWER SUPPLY MUS...

Страница 57: ... 21 22 21 22 21 22 15 16 15 16 15 16 External Control Optional External Control Boiler 1 Terminal Rail Boiler 2 Terminal Rail Boiler 3 Terminal Rail 0 10V 0 10V 0 10V Control Signal 0 10V or Enable Note each module requires independent isolation of electrical supply and control signals Signal cables must not be run in the same conduit as mains voltage cables Option 1 reference should be made to Bu...

Страница 58: ...84 145 0 206 10 0 55047 70 0 1753 150 0 183 5 0 42158 75 0 1481 155 0 163 0 0 32555 80 0 1256 160 0 145 5 0 25339 85 0 1070 165 0 130 10 0 19873 90 0 915 170 0 117 15 0 15699 95 0 786 175 0 105 20 0 12488 100 0 677 180 0 95 25 0 10000 105 0 586 185 0 85 30 0 8059 110 0 508 190 0 77 35 0 6535 115 0 443 195 0 70 40 0 5330 120 0 387 200 0 64 45 0 4372 125 0 339 Figure B1 3 Sensor resistance values ...

Страница 59: ...d Any flue system with a horizontal section should have a maximum slope of 3 upwards in the direction of the exhaust gas flow All joints should be such that any condensation is directed back down the slope to an open drain connection in the flue The drain pipe must be manufactured from a corrosion resistant material and be at least 15mm diameter It must also have a fall of at least 3 approx 50mm p...

Страница 60: ...ger size consideration should be given to the fitting of a flue discharge terminal or grille to stop ingress of birds etc C1 7 Surface Temperatures Combustible materials in the vicinity of the boiler and flue shall not exceed 65 C during boiler operation The flue shall not be closer than 50mm to any combustible material except where it passes through such material with a non combustible sleeve whe...

Страница 61: ...Max L 45 90 cond Drain 40 100 150 60 0 5 0 75 0 5 50 100 150 40 0 5 0 75 0 5 60 100 150 30 0 75 1 0 5 70 100 150 20 0 75 1 0 5 85 100 150 15 0 75 1 0 5 100 100 150 10 1 1 5 0 75 125 100 150 7 1 1 5 0 75 150 100 150 4 1 1 5 0 75 Figure C1 2 Individual Flue equivalent lengths refer to fig C1 1 C1 2 Standard Horizontal flue kit 100 150Ø HHL Part no 562511029 1085 max 300 min Extended Horizontal flue ...

Страница 62: ...C2 1 Room sealed concentric C33 vertical flue system Figure C1 2 Room sealed concentric C13 horizontal flue system 580 min 80 125 930 min 100 150 1350 80 125 1730 100 150 600 min 30mm m fall to boiler Concentric inline drain trap to drain 1100 min 1000 400 min ...

Страница 63: ...nd Drain 40 100 150 60 0 5 0 75 0 5 50 100 150 40 0 5 0 75 0 5 60 100 150 30 0 75 1 0 5 70 100 150 20 0 75 1 0 5 85 100 150 15 0 75 1 0 5 100 100 150 10 1 1 5 0 75 125 100 150 7 1 1 5 0 75 150 100 150 4 1 1 5 0 75 Figure C2 1 2 Individual Flue equivalent lengths refer to fig C2 1 Standard Ver cal flue kit 80 125Ø HHL Part no 562511039 Op ons 80 125Ø 87 Elbow 532511124 80 125Ø 45 Elbow 532511123 80...

Страница 64: ...rt no 562511045 Op ons 100Ø 87 Elbow 532511115 100Ø 45 Elbow 532511114 100Ø 1m 532511130 100Ø 2m 532511131 Model Flue size Ø Equivalent lengths m Max L 45 90 cond Drain 40 100 100 0 5 0 75 0 5 50 100 50 0 5 0 75 0 5 60 100 35 0 75 1 0 5 70 100 28 0 75 1 0 5 85 100 20 1 1 5 0 5 100 100 15 1 5 2 0 75 125 130 100 3 4 0 75 150 130 75 3 4 0 75 Figure C3 2 1 Individual Flue equivalent lengths refer to f...

Страница 65: ...lue size Ø Equivalent lengths m Max L 45 90 cond Drain 40 130 100 0 5 0 75 0 5 50 130 100 0 5 0 75 0 5 60 130 100 0 5 0 75 0 5 70 130 100 0 5 0 75 0 5 85 130 100 0 75 1 0 5 100 130 100 1 1 5 0 75 125 130 100 3 4 0 75 150 130 75 3 4 0 75 Extended Ver cal flue kit 100Ø duct HHL Part no 562511024 Op ons 100Ø 87 Elbow 532511115 100Ø 45 Elbow 532511114 100Ø 1m straight 532511130 100Ø 2m straight 532511...

Страница 66: ... 1 Cascade flue system Figure C4 2 B23 Open flue system 560 crs 600 min 520 max 300 600 min 580 min 80 125 930 min 100 150 1350 80 125 1730 100 150 Boiler connection kit see note previous page Note Horizontal discharge is only suitable for outputs less than 150kW ...

Страница 67: ...00 Flue Header Flue Header Equivalent lengths m Load kW Size mm Max L 45 90 80 150 100 3 4 100 150 100 3 4 150 150 100 3 4 200 150 60 3 4 250 150 35 3 4 300 150 10 3 4 300 200 95 3 4 400 200 45 3 4 500 200 20 3 4 500 250 90 4 5 600 250 25 4 5 Figure C5 1 1 Cascade Flue equivalent lengths refer to fig C5 1 C5 2 ...

Страница 68: ... 250Ø 87 Elbow 532511169 250Ø 1m straight 532511137 250Ø roof terminal Not HHL supply Cascade flue kit 40 100kW 150Ø HHL Part no 562511020 Op ons 150Ø 87 Elbow 532511122 150Ø 45 Elbow 532511121 150Ø 1m straight 532511134 150Ø extension kit 562511017 150Ø elbow brkt 562511022 150Ø roof terminal 532511145 HHL Part no 562511021 200Ø 87 Elbow 532511166 200Ø 45 Elbow 532511167 200Ø 1m straight 53251113...

Страница 69: ...ventilation is required which must communicate direct to outside for cooling purposes Low level inlet 10cm per kW of total rated input Net High level output 5cm per kW of total rated input Net D1 2 2 Air Supply by Natural Ventilation Room Sealed Installations Where the boiler s are to be installed in a boiler room or internal space the room or internal space must have permanent air vents directly ...

Страница 70: ...oiler house shall be as follows At floor level or 100mm above floor level 25 C At mid level 1 5m above floor level 32 C At ceiling level or 100mm below ceiling level 40 C D 1 5 General Requirements The air supply should be free from contamination such as building dust and insulation fibres from lagging To avoid unnecessary cleaning and servicing of the boiler modules the boilers should not be fire...

Страница 71: ...le secondary circuits to be connected to the header Figure E1 1 1 on the following page show typical layouts 5 Ideally individual valves should be fitted to each module to enable isolation from the system however the arrangement must comply with the requirements of BS 6644 E1 2 Pressure Relief Valve Safety Valve The most important single safety device fitted to a boiler is its safety valve Each bo...

Страница 72: ...ow the boiler is fitted with an integral flow switch Particular attention should be paid to the restriction of external flow circuits during periods of low heat demand Each boiler module is fitted with a flow balancing valve on the return pipe within the unit This valve may require adjustment to ensure the correct flow through the boiler refer to commissioning instructions Section 7 7 E1 9 Watersi...

Страница 73: ...uble valve check Expansion Air Vent Automatic Valve Drain valve valve Drain Boiler Output Feed mm Vent mm 60 150kW 25 32 150 300 kW 32 38 300 600 kW 38 50 601 KW 50 65 Figure E1 4 Cold Feed and Vent Pipe Sizes E 1 13 Minimum System Water Pressure To comply with guidance note PM5 Health and Safety Executive the minimum pressure requirements at the boiler are given below as examples 1 Single install...

Страница 74: ...gral pump performance curves 0 1 1 2 2 3 3 4 5 Q m h 3 Model F 40W F 50W F 60W F 70W Model F 85W F 100W F 125W Model F 150W 0 4 1 0 0 2 0 3 0 4 0 5 0 6 0 1 2 2 0 2 8 3 6 4 4 Head m Head m Head m 6 0 6 8 7 6 Q m h 3 max max Q m h 3 12 10 8 6 4 2 0 1 0 2 0 3 0 4 0 5 0 6 0 ...

Страница 75: ...cuits Typical layout for primary circuit with low loss header Typical layout for primary circuit with plate heat exchanger separation of secondary circuits AAV AAV AAV AAV Drain Drain Drain Drain Drain Drain Dosing Pot Dosing Pot Dosing Pot Dosing Pot Note secondary circuit components are not supplied with the HHL pipe kit Note secondary circuit components are not supplied with the HHL pipe kit Di...

Страница 76: ... hold both up and down arrow keys for at least five seconds to enter advanced parameter list H90 displayed top right of HMI screen Use either up or down arrow key to scroll through the parameter list and stop at H552 Default value is 2 Two options are available Option 1 for use with the Merley sequence controller To enable cascade control change the setting by using the or key and set value to 80 ...

Страница 77: ...11 F Option 2 for use with the QAA73 programmable room unit To enable an additional mixing circuit with use of AGU 2 500 change the setting by using the or key and set value to 50 Press mode button to store change and return to home screen Figure F3 ...

Страница 78: ...HAMWORTHY HEATING LTD 72 FLEET W series 500001211 F INSTALLER SITE ADDRESS BOILER TYPE BOILER SIZE S UNIT NO S SERIAL NO S FLUE USEFUL USER INFORMATION ...

Страница 79: ...Please complete the information on the Registration card cut out and return to Hamworthy Heating Ltd ...

Страница 80: ......

Страница 81: ......

Страница 82: ... 1030 fax 0151 647 8101 Southern Ireland Sales Service HEVAC Limited Naas Road Dublin 12 Ireland tel 00 353 141 91919 fax 00 353 145 84806 Northern Ireland Sales Service HVAC Supplies Limited Unit A6 Dargan Court Dargan Crescent Belfast BT3 9JP tel 02890 747737 fax 02890 741233 Scotland Sales Service McDowall Modular Services 2 Penston Road Glasgow Scotland G33 4AG tel 0141 336 8795 fax 0141 771 9...

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