Operating instructions
Contents
No.: HDP 502 / S 1100-50
Page 2, Issue: 03.2017
Copyright Hammelmann GmbH
Germany
D-59302 Oelde
Carl-Zeiss-Straße 6 - 8
1
Contents
1
Contents ............................................................................................................................................................ 2
2
Foreword ........................................................................................................................................................... 5
3
Technical data ................................................................................................................................................... 6
3.1
Main dimensions .......................................................................................................................................... 6
3.2
Performance data: High pressure pump ...................................................................................................... 8
3.3
Performance data: Diesel engine................................................................................................................. 8
3.4
Batteries ....................................................................................................................................................... 8
4
Safety ................................................................................................................................................................. 9
4.1
Dangers arising from non observance of safety instructions ....................................................................... 9
4.2
Safety conscious working ............................................................................................................................ 9
4.3
Personnel qualification and training ............................................................................................................. 9
4.4
Precise safety instructions for the operator ................................................................................................. 9
4.5
Danger symbol ........................................................................................................................................... 11
4.6
Safety during inspection, maintenance and repair ..................................................................................... 12
4.7
Forbidden practices ................................................................................................................................... 12
4.8
Additional warnings .................................................................................................................................... 12
5
General............................................................................................................................................................. 13
5.1
Introduction ................................................................................................................................................ 13
5.2
Application .................................................................................................................................................. 13
5.3
General permissible operational conditions ............................................................................................... 13
5.4
Copyright .................................................................................................................................................... 14
5.5
Warranty terms........................................................................................................................................... 14
6
Transportation ................................................................................................................................................ 15
6.1
Packing ...................................................................................................................................................... 15
6.2
Transportation ............................................................................................................................................ 16
6.3
Transport .................................................................................................................................................... 16
6.4
Protection ................................................................................................................................................... 16
7
Construction & Description ........................................................................................................................... 17
7.1
Construction ............................................................................................................................................... 17
7.1.1
Layout of the S1100- 50 (basic) ............................................................................................................. 17
7.2
Description ................................................................................................................................................. 20
7.2.1
General Description of the High pressure pump .................................................................................... 20
7.2.2
Crank section with pressurised lubrication system ................................................................................ 20
7.2.3
Piston seal assembly ............................................................................................................................. 20
7.2.4
Pump head ............................................................................................................................................. 20
7.2.5
Pressure regulating and overflow valve ................................................................................................. 22
7.2.6
The burst disc assembly (safety devices) .............................................................................................. 22
7.2.7
Electronic safety cut out ......................................................................................................................... 23
7.2.8
High pressure installation ....................................................................................................................... 23
7.2.9
Suction side installation ......................................................................................................................... 23
7.2.10
Container (if fitted).............................................................................................................................. 23
7.2.11
Dieselengine Volvo TAD 1672 VE St. IV Tier 4 final ......................................................................... 23
7.2.12
ES 2 control unit ................................................................................................................................. 24
7.3
Exhaust after treatment .............................................................................................................................. 24
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