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Supplied By www.heating spares.co Tel. 0161 620 6677

FULLY AUTOMATIC FAN ASSISTED

BALANCED FLUE COMBINATION BOILER

FOR USE WITH NATURAL GAS OR PROPANE

BRITISH

MADE

BOILERS

G. C. APPLIANCE No. 47 333 06/07/08

EC 0063/AT/5304

TO BE LEFT WITH THE USER ADJACENT TO THE GAS METER

0 0 8 6

INSTALLATION &

SERVICING INSTRUCTIONS

FOR THE

HALSTEAD

Finest

Finest Gold

Finest

Finest Gold

Содержание Finest

Страница 1: ...UE COMBINATION BOILER FOR USE WITH NATURAL GAS OR PROPANE B R I T I S H M A D E B O I L E R S G C APPLIANCE No 47 333 06 07 08 EC 0063 AT 5304 TO BE LEFT WITH THE USER ADJACENT TO THE GAS METER 0 0 8...

Страница 2: ...itted to the service connections and an automatic heating bypass is fitted to maintain an adequate flow rate through the boiler If thermostatic radiator valves are installed we recommend that one radi...

Страница 3: ...200mm 5mm SEE NOTE HALSTEAD Finest Propane Central Max 23 45 80 000 26 59 90 700 28 9 98 600 9 3 6 Heating Min 11 37 500 12 95 44 200 14 08 48 050 1 9 0 8 DHW Max 26 38 90 000 29 64 101 150 32 22 109...

Страница 4: ...CT VERTICAL SOCKET 90 ELBOW NON FLANGED STANDARD DUCT 90 ELBOW NON FLANGED EXTENSION DUCT 2 d FLUE WITH 90 BEND TERMINAL DUCT STANDARD DUCT FLANGED ELBOW 90 ELBOW NON FLANGED EXTENSION DUCTS 2 e HORIZ...

Страница 5: ...FLUE DUCT SPECIFICATIONS 3 SPECIFICATION FOR STANDARD AND EXTENDED STRAIGHT FLUES Refer to section 2 6 b for maximum allowable lengths L L Ws Wr 3 a L L Ws Wr 3 b Fig 3a Standard flue assembly using...

Страница 6: ...rd flue assembly Equivalent length Shown is 3045mm Where Lb is 919mm and Lw is 820mm Lw is measured to the outside wall face Lw is measured to the outside wall face Fig 4b As 4a but with one additiona...

Страница 7: ...tandard flue assy 1 extension Equivalent length shown is 2328mm Where Lh measured from the top of the boiler casing to the centre line of the extra elbow 551mm and length Lw measured from the centre l...

Страница 8: ...ropriate termination as shown in the illustrations c There must not be any downward runs in the flue pipe The flow of the flue products may be horizontal or vertically upwards only d The flue system m...

Страница 9: ...88 85 86 81 107 127 103 7 6 103 10 109 65B 115 107 59 123 65A 11 122 92 59 5 12 13 14 15 78 106 45 40 44 43 52 55 53 69 58 71 70 100 72 104 125 74 75 66 87 9 126 73 63 35 77 105 76 28 91 84 61 97 67B...

Страница 10: ...Water IN Plate Heat Exchanger Overheat Stat DHW out Heating Flow By Pass 3 bar Pressure Relief Valve DOMESTIC HOT WATER MODE AUTOMATIC AIR VENT EXPANSION VESSEL Heating Return PRESSURE GAUGE PUMP Col...

Страница 11: ...LOCATION It is the law that all gas appliances are installed by a registered person in accordance with the rules in force Failure to install appliances correctly could lead to prosecution It is in yo...

Страница 12: ...rom outside the building the necessary areas quoted above may be halved If the cupboard or compartment is full room height 2 3 m min then NO purpose made ventilation is required 3 5 GAS SUPPLY a The G...

Страница 13: ...ttings eg Showers Washing Machines etc suitable for connection in the DHW circuit consult the Local Water Supplier However the following information is given for guidance DOMESTIC HOT COLD WATER SUPPL...

Страница 14: ...ferable in the bathroom must be permantley open ie fitted with two lockshield valves APPLIANCE GAS SUPPLY CH FLOW DOMESTIC HOT WATER OUT MAINS WATER IN CH RETURN RADIATOR WITH 2 LOCKSHIELD VALVES IN O...

Страница 15: ...ve the paper template and proceed as follows b Cut the hole in the wall for the air flue duct The diameter must not be less than 100mm and the hole must be horizon tal If the hole is not accessible fr...

Страница 16: ...ove the top of the MBC and use the tabs on the MBC to locate the boiler in a horizontal direction 4 3 SERVICE CONNECTIONS 4 4 FITTING THE BOILER 4 5 GAS CONNECTION then carefully lower the boiler ensu...

Страница 17: ...ding telescopic terminal is always slid into the end of the standard or extension duct where appropriate c Achieve the correct flue length using Figure 22 as a guide Note that the flue length is measu...

Страница 18: ...LING RING UPTO FLUE TERMINAL L 2 STANDARD DUCT Push ducts fully over elbow and drill two 3 3mm dia holes Secure with self tapping screws 3 EXTENSION Push extension duct if required over standard duct...

Страница 19: ...titute a safety hazard iii Failing to comply with these instructions will invalidate the appliance Certification and therefore may contravene the appropriate EC legislation and local statutory require...

Страница 20: ...ly and any external controls using suitable mains cable as described below a Unscrew the two screws securing the control panel in position and pivot the control box downwards b Wire the cable s into t...

Страница 21: ...1 to 5 CENTRAL HEATING RETURN COLD WATER IN CH DRAIN FILLING LOOP VALVE CENTRAL HEATING FLOW CAP VALVE POSITIONS FOR COMMISSIONING THE WATER SYSTEM CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED OPEN CLOSE...

Страница 22: ...the boiler to run for at least 10 minutes and check that the burner pressure is as stated on the data badge 10 The DHW burner pressure is factory set and should not require adjusting If the burner pr...

Страница 23: ...vent of an ignition failure the safety lockout LED will flash Turn off the electrical power supply to the appliance or remove the demand for heat either CH or DHW wait 10 seconds and restore the power...

Страница 24: ...Unscrew and remove the two screws securing the control box in the upright position and pivot the control box forwards f Remove the plug from the side of the control box and unclip a Check that the ma...

Страница 25: ...onnect a pressure gauge to this point Fig 36 Turn on the gas and electricity supply and light the boiler as described in section 5 3 b Check the operation of the appliance in both central heating and...

Страница 26: ...Supplied By www heating spares co Tel 0161 620 6677 INTERNAL WIRING DIAGRAMS 7 7 1 FUNCTIONAL FLOW WIRING DIAGRAM 24...

Страница 27: ...DIAGRAM FAN AIR PRESSURE SWITCH GAS VALVE PUMP PCB OVERHEAT THERMOSTAT MAINS TERMINAL BLOCK CLOCK LINK PRIMARY FLOW SWITCH CENTRAL HEATING THERMISTOR DOMESTIC HOT WATER THERMISTOR DOMESTIC HOT WATER F...

Страница 28: ...er failing to light investigate the problem by following flow chart 2 When the hot water tap is turned on the controls should carry out a set of start up checks flow chart 1 followed by an ignition se...

Страница 29: ...h contacts closed START PCB should carry out APS pump flow overheat stat checks See Chart 1 Is red LED illuminated Is APS operating correctly Are sparks present at the spark electrode See start up che...

Страница 30: ...escribed in section 9 1 step a b Carefully pull off the electrical connector plug and the two modureg connections from the multifunctional gas control Fig 36 c Check that the gas service cock is turne...

Страница 31: ...casing then set all boiler controls as required a Remove the casing panels and lower the control box as described in section 9 1 step a b Unclip all electrical connector plugs from the PCB Refer to se...

Страница 32: ...rom the baseplate and remove it from the boiler c Unscrew and remove the baseplate 4 screws d Turn the CH flow and return valves to the closed position to isolate the boiler see section 5 1 then drain...

Страница 33: ...e pressure gauge re assemble in reverse order and re commission the system as explained in section 5 In the unlikely event of failure of the expansion vessel diaphragm it is acceptable to leave the ve...

Страница 34: ...structions must be read in conjunction with the Installation and Servicing Instructions supplied with the appliance The entry of the concentric air flue duct should be as close to the centre of the en...

Страница 35: ...minal by first lifting the roof flashing in position in the roof Then inserting the terminal from above down through the flashing The two plastic parts will mate together to form a seal Continue assem...

Страница 36: ...Fax 01787 474588 SERVICE HOTLINE 01203 351424 Halstead Boilers are continuously improving their products and therefore reserve the right to change specifications without prior notice and accept no lia...

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