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9

20000225117B

3 Flue and Ventilation

Diagram 3.1

Diagram 3.2

9915

APPROVED
SEAL

FLEXIBLE
LINER

BOILER

RIGID
FLUE
LINER

9914

SEALING AND
CLAMPING
PLATE

AIR
SPACE

150mm (6in) plug of Mineral Wool or similar

SEALING
PLATE

Important Notes

The flue must be installed in accordance with the rules in force
in the countries of destination.

The flue must be in accordance with the current issue of
BS5440 Part 1.

The Chimney Flue Adapter Kit (Part No. 2000461944) socket is
designed to take flue pipes to the current issue of BS567.  If a
flue pipe to BS715 is to be used, an adapter must be fitted to the
boiler flue socket.

The flue must be at least the equivalent to 1m vertical.

The maximum flue length must not exceed 15m vertical.

If the flue exceeds the following:

CFF100 - 10m,  CFF115 - 11m

the condensate drain on the chimney flue adapter must be
connected and we would recommend that one of the following
flue liners should be used or an equivalent specification:

Ritevent - Chimflex LW or SB

Selkirk - Selflex TS or TSE

An existing liner must be changed if there is any doubt that it will
not operate safely throughout the life of any new appliance.

A drain point is incorporated on the chimney flue adapter to
which a drain pipe can be connected,  refer to section 4.10.

3.1 Flue Guidelines

The flue should be kept as short as possible.  Horizontal or very
shallow runs of the flue should be avoided as they encourage
local cooling.

Always choose a flue route which will cause the least cooling of
the flue.

90º elbows should not be used.

The existing flue may not be completely sound.  Therefore, to
prevent the possibility of leakage, additional sealing MUST be
carried out  between the base of the chimney and the flue liner.

The end of the flue liner at the chimney top must be adequately
sealed and clamped, using proprietary fittings suitable for the
flue liner used, see diagram 3.1.

The flue should, preferably, end above ridge height but at the
least above the eaves of a pitched roof.  Use a certificated
terminal.

If the flue is pass through or near any combustible material it
should be installed in accordance with the current issue of
BS5440 Part 1.3. If in doubt seek advice from the local gas
undertaking or Halstead Boilers Ltd.

3.2 Existing Chimney

An existing brick chimney must be thoroughly swept and all
debris cleared away before lining.

Remove any damper or register plate.  Alternatively it may be
locked in the fully open position.

A flexible flue liner is preferred but a rigid liner may be used, with
connection to the boiler flue socket made with a short vertical
piece of flexible liner, see diagram 3.2.

The sealing plate also prevents debris falling and gives the flue
better insulation, reducing the possibility of condensation, see
diagram 3.1.

A chimney can be lined with a moisture resistant lining, such as
salt glazed pipe, of an appropriate diameter as specified in the
Building Regulations.

In the case of a salt glazed flue, it is recommended that a short
vertical length of flue pipe be connected in such a manner that
any condensation from the flue is not retained.  Fix and seal it
to the boiler flue socket and make good with an approved seal.
It is also recommended that a permanent drain be fitted to the
boiler.

If the flue is constructed from permeable material then it is
strongly recommended that a metallic flue liner is installed.

If a flue and false chimney breast are to be constructed all
openings for pipework to upper floors etc. must be sealed.

If a specially built compartment is constructed for the boiler, it
must conform to the requirements of the current issue of
BS5440 Part 1 and BS5871.

Check the system efficiency before installing the boiler.

CHIMNEY
FLUE
ADAPTER

CHIMNEY
FLUE
ADAPTER

Содержание Buckingham 4

Страница 1: ...of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f t w i t h t h e u s...

Страница 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Страница 3: ...the whole system including the boiler be drained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensuretheco...

Страница 4: ...te control Note If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic light...

Страница 5: ...ety Installation and Use Regulations The appropriate Buildings Regulations either The Building Regulations The BuildingRegulations Scotland The Building Regulations Northern Ireland The Water Fittings...

Страница 6: ...TIONS MIN MAX To floor level FLOOR LEVEL 9922 1 General Data Diagram 1 5 MINIMUM CLEARANCES LEVEL WITH WORKTOP 9923 494 MIN 494 MIN CUPBOARDS WORKTOP 10 10 BOILER BOILER 5 MAX 900 MIN 860 Diagram 1 3...

Страница 7: ...l obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartment modified fo...

Страница 8: ...essarily high when the central heating pump is off The domestic primary flow and return must be 28mm o d The installation must comply with the current issue of BS5546 and BS6700 see diagram 2 1 If the...

Страница 9: ...must be adequately sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above the eaves of...

Страница 10: ...ir vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both the high and low level openings must communicate with the same room or m...

Страница 11: ...emaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 3 Water Connections Fully Pumped Systems Fit suitable fittings into the boi...

Страница 12: ...gas pipework must be along the left hand side of the boiler 4 Installation No 8 SCREW 4 Diagram 4 4 PIPEWORK CASING CLEARANCES 9860 Diagram 4 6 PLASTIC PEG PLASTIC PEG SPRING CLIP SIDE CASING R H SHOW...

Страница 13: ...e factory with the control box and heat shield fitted in the lower casing height position 4 Installation 9863 SIDE CASINGS FITTING Diagram 4 7 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKE...

Страница 14: ...crew select and fit appropriate restrictor CFF100 marked D CFF115 marked E then secure in place with the previously removed screw To connect a condensate drain remove plastic end stop by depressing th...

Страница 15: ...rain should be fitted To use the condensate drain connection on the chimney flue adapter remove end stop see diagram 4 13 A 22mm plastic overflow pipe should be used to fit on to the drain connection...

Страница 16: ...ke sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth cond...

Страница 17: ...x Diagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J...

Страница 18: ...has lit making sure that all other gas burning appliances and pilot lights are off Gas rate Buckingham 4 CFF100 3 3m3 h 115ft3 h Buckingham 4 CFF115 3 8m3 h 136ft3 h is for guidance only dependent on...

Страница 19: ...operate on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply re...

Страница 20: ...ng back to disengage the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed dow...

Страница 21: ...elevant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the graphit...

Страница 22: ...calling for heat and circuit water is cold If Reset LED is lit check water system for overheating reset by turning temperature control knob off and on If the LED coding is showing an ignition failure...

Страница 23: ...cause the burner to go out Operationwillnormallyresumeontherestorationoftheelectrical supply Iftheburnerdoesnotrelightafteranelectricalsupplyfailureand theredneononthecontrolpanelislit turntheburnert...

Страница 24: ...ECTRODE IGNITION ELECTRODE BLOCK CONNECTOR THERMISTOR AIR PRESSURE SWITCH 3 15A FUSE BURNER LIT INDICATOR RESET INDICATOR JUMPER POSITION p bk bk w bk bk b r g bk b LS LIVE Switched N LS N g y g y g y...

Страница 25: ...ring screws two on control box two on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B CONTROL BOX COVER CONTROL BOX SECURING SCREWS...

Страница 26: ...ith the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electrical connections are made as shown in wiring diagram 9 4 10 9 Fan Refer to the releva...

Страница 27: ...ame and serial number information from the data label The data label is positioned on the heat shield see diagram 6 1 11 10 Key No Part No Description GC Part No 1 2000461898 Multifunctional control 2...

Страница 28: ...28 2000225117B Because of our constant endeavour for improvement details may vary slightly from those shown in these instructions...

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