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TECHNICAL SUPPLEMENT FOR THE SR-160 & SR-500  by WDØGOF August 2010 

12 

MISC NOTES 

TUNING FOR PLATE I DIP 

In order to operate the finals in the most efficient manner the plate loading should be adjusted for plate current dip. 
When the rig is properly neutralized the power out 

peak

 and the plate I 

dip

 will occur concurrently. The only way 

to monitor the plate dip is to use an external meter connected to TP-201 and TP-202 in the power supply. 

See 

paragraph 8-3 in the manual.

 I keep a meter attached to the power supply when ever operating an SR-150, SR-160 

or an SR-500. 

See page 5 of this document.

 

Also, I always tune for the plate I dip, regardless of the peak power 

point.

 When the plate dip and power peak differ by more than 15 or so watts I re-neutralize. Be very suspicious any 

time the plate I dip exceeds 450 mills on the SR-500 and 300 mills on the SR-160. This is of extreme importance 
when using 6DQ5’s in place of the 8236’s in the SR-500. To keep plate dissipation at a minimum you must be 
tuned to the plate dip. 

RX RF AMP MOD 

 
The receiver gain on the 160 and 500 is ok, but does not quite match the gain of the rest of the SR series. This is a 
simple fix. Simply replace V1 the 12BZ6 with a 12DK6, it’s a direct replacement. This will provide from 3 to 6 db 
more gain. The AGC tracking normally runs in the order of 5 to 8 times wider than spec. So even with the 
additional gain in the front end it will still meet the AGC figure of merit spec 

RIT/CAL 

The RIT/CAL ckt is virtually the same for the SR series gear from the SR-150 thru the SR-2000. The advertised 
purpose of the RIT was to allow you correct for contacted station RX/TX off set of up to 3Khz. 
 

The RIT (receiver incremental tuning) function is used to offset the transmitter and receiver frequencies. 

Even if your rig is perfectly tuned and on frequency those you operate with may not be. A difference of just a few 
cycles can cause you to walk up or down the band. When the RIT function is turned on the transmitter is still 
controlled by the CAL control but the receiver frequency is varied by the RIT CONTROL. This allows you to fine 
tune your receiver without moving your transmitter. 
 

The CAL function in the SR-160 and 500 is needed to correct any slight error in the HET osc. The 3400Khz 

heterodyne oscillator is switched on when the 40 meter band is selected. This xtals has no trim adjustment. During 
assembly and test, at the factory, xtals were hand selected for minimum error. However any error of a few cycles or 
more can be detected by the ear. If everything is aligned and tracked correctly the CAL operation corrects for the 
entire band. The CAL operation must be performed each time you change bands and should hold until the band is 
changed again. As long as the carrier oscillator (the 5200Khz) is on frequency, then once either the 80 meter or 20 
meter band is calibrated the other will be calibrated. If you calibrate on the 80 meter band and the 20 meter band is 
off frequency you have a circuit failure. 
 

NOTE

: The specs are a little vague on the tolerance for the oscillators in the SR series. The overall spec for 

maximum band to band shift is 

2 kHz 

which seems like a lot. However I did find one spec sheet that stated that the 

minimum swing on the CAL and RIT controls is +/- 3 kHz another /- 4.5 kHz. This is more than ample to 
off-set any osc differences if they are within these specs. 
 

The CAL ADJ and the RIT CONTROL are both used to fine tune the bias voltage on the vari-cap (also 

referred to as a veractor diode) in the VFO. With the RIT off both the TX and RX are fine tuned by the CAL ADJ 
pot. With the RIT ON the RIT CONTROL fine tunes the RX and the CAL ADJ controls the TX. These two pots are 
in parallel in the vari-cap voltage divider network and are switched by K1. On a perfectly aligned band when the 
CAL ADJ pot is in its electrical center position then the RIT CONTROL will also be in the center of its rotation. 
 

Содержание SR-160

Страница 1: ...SUPPLEMENTAL TECHNICAL INFORMATION FOR HALLICRAFTERS SR 160 AND SR 500 TRANSCEIVERS The little radios that could STUFF NOT IN THE BOOK By WD GOF August 2010 updated 9 30 2012...

Страница 2: ...ollection of the full production SR series HF transceivers in operation in the shack There are 7 full production rigs in this series and I have restored many of each from the 100watt SR 150 to the 100...

Страница 3: ...ION 10 THE S METER 11 S METER AMP TUBE SELECTION 11 AGC CONSIDERATIONS 11 MISC NOTES 12 TUNING FOR PLATE I DIP 12 RX RF AMP MOD 12 RIT CAL 12 SR 160 500 DRIFT 13 CAL RIT CIRCUIT CONSIDERATIONS 13 RIT...

Страница 4: ...and it is a single conversion receiver The xtal filter in the 150 is 1650 KHz and 5200 KHz in the 160 It is a tri bander covering the complete 80 40 and 20 meter ham bands Power input of 150 watts for...

Страница 5: ...tube and the 100 KHz crystal for the crystal calibrator were extra cost options installed in this set In comparing the schematics for the SR 500 and the SR 160 only a few differences are noted R92 is...

Страница 6: ...input power was used Unfortunately they did nothing to the VFO and as the little tri bander accumulated hours it became drifty again Later in this writing we gonna fix that SR 500 finals Hallicrafters...

Страница 7: ...120 HZ hum A keyed 2 wire cord should be used On the PS 150 the wide pin the neutral wire of the plug will connect to C202 The narrow pin connects to the fuse Use the same format for the PS 500 Capaci...

Страница 8: ...he oscillators on freq individually then all else will fall into place Do not make any adjustments until the rig has been on for at least 30 minutes Do the VFO last to insure it is stable HETERODYNE O...

Страница 9: ...t and output coils first Then tune the receiver antenna coils When aligning the antenna coils tune your signal generator to your VFO setting don t tune the VFO to the generator The procedure in the ma...

Страница 10: ...arrier osc after passing through the lattice filter in the transmit mode Prior to performing T3 alignment 8 16 in the manual insure that the 5200KC oscillator is exactly on frequency After aligning th...

Страница 11: ...l produce a meter reading of S9 pretty broad spec S METER AMP TUBE SELECTION V4B is the Meter amp Unfortunately as stated above the other half of the tube is the second IF amp The meter amp ckt is ext...

Страница 12: ...A difference of just a few cycles can cause you to walk up or down the band When the RIT function is turned on the transmitter is still controlled by the CAL control but the receiver frequency is var...

Страница 13: ...hy it takes longer for the 500 to stabilize after turn on If you operate in an uncontrolled environment such as field day in the fall chances are it ll never stabilize If you stick with the 1N963A the...

Страница 14: ...directions from the mechanical center of rotation then R98 is at fault Now return the CAL control to the mechanical center and readjust the main tuning for 9 000Mhz Turn the RIT control ON Adjust RIT...

Страница 15: ...on for the 0A2 150v regulator When you monitor the voltage at the input to the VFO you may see from 5 to 15 volt shift from TX to RX mode This will pull the VFO off frequency in the tx mode and cause...

Страница 16: ...changes I re ran the test The short term random drift was gone All three rigs were then drifting in the upward direction from 10 to 30 HZ per minute and around 800 Hz to 1100HZ per hr SECOND CORRECTI...

Страница 17: ...ct 0 1 volts of 5200 kHz into pin 7 of V5 Retune the RF gen for max audio If you get watt or better of audio out then the problem is in the second IF amp V4 If not go the STEP 4 STEP 4 Using a tee con...

Страница 18: ...set up the VOX gain and delay The oscillation on this one turned out to be about 18 kHz which is out side the range of my old ears and the response of T5 So the tone did not appear in the speaker Why...

Страница 19: ...3 MHZ AFTER TUNE UP TURN THE POWER OFF AND DO NOT RE ADJUST THE PRESELECTOR OR FINAL TUNE THROUGHOUT THIS PROCESS POWER DOWN AND REMOVE UNIT FROM IT S CASE AND REMOVE THE PA COVER 1 DISCONNECT THE PL...

Страница 20: ...nd 3 16 wide Place a drop of DeOxit on the paper and slide it back and forth between the contacts Manually energize the relay and clean the normally open contacts as well A pair of hemostats simplifie...

Страница 21: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 21 BEFORE CLEANING CLEAN CHASSIS...

Страница 22: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 22...

Страница 23: ...d at center of General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LE...

Страница 24: ...t CW power output with RF level set just to saturation level FREQ MIN SPEC AVG POWER 3 9mhz 190 W min 7 23mhz 220 W min 14 28mhz 200 W min SSB PEP power output mic gain set just at saturation SSB TX A...

Страница 25: ...General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LEVEL S N N MEAS...

Страница 26: ...signal level not more than 5 mv rms shall produce the minimum specified SSB output at specified freq Mic gain set just below flat topping and should occur between 60 and 80 of rotation Flat topping o...

Страница 27: ...Not wanting to risk a rig or run a power supply without a load I built this test fixture It was specifically built to test the PS 150 PS 500 and P 500 AC and DC power supplies However with the properl...

Страница 28: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 28...

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