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TECHNICAL SUPPLEMENT FOR THE SR-160 & SR-500  by WDØGOF August 2010 

20 

 

CLEANING 

 

Step 1

. I have found all forms of foreign matter in rigs emerging from long term storage. My favorite of 

cleaning method is the bathtub, Scrubbing Bubbles bathroom cleaner, and the shower hand wand. I set the rig in the 
tub, back side down, front panel up. With the rig leaning against the side of the tub I spray it full of Scrubbing 
Bubbles and let it set 3 to 5 minutes. Then I spray it full again and after 5 minutes I rinse it using the shower hand 
wand. I do this on the top and bottom side of the chassis. I keep the Scrubbing Bubbles away from the front panel, 
dials and meters, just use common sense. All the brown residue, smoke odor and filth literally run down the drain. 
Very seldom is any scrubbing needed if it is I do it with a ¾” wide paint brush with half the length of the bristles 
cut off.  I rinse it a second time then it sets in front of a fan for a day. 
 

Step 2

. Now that it is squeaky clean the potentiometers need the application of a suitable control 

cleaner/lubricant. 
 

Step 3.

 Some mechanical drive trains to tuning devices require special lube so don’t forget them. 

 

Step 4

. The relays are next. I use thin strips of card paper, about 3” long and 3/16” wide. Place a drop of 

DeOxit on the paper and slide it back and forth between the contacts. Manually energize the relay and clean the 
normally open contacts as well. A pair of hemostats simplifies this step. NEVER USE SANDPAPER. 
 

Step 5

. Now for the controversy, The Wafer Switches! Every three months or so on one of the ham forums a 

wafer switch cleaning war breaks out. No minds are changed, no territory is conquered. Hostilities subside only to 
be resurrected a few months later when the “new be” asks How do I clean my wafers. There are at least 3 regulars 
out there that vehemently oppose my method and that is ok. It works for me and I have not to date suffered any loss 
due to it. First I take a cotton swab and cut a little cotton off the tip. I spray a little DeOxit in a small glass bowl. I 
dip the swab in the DeOxit and clean the switch. It's pretty simple and no over spray. I 

NEVER

 spray DeOxit into a 

rig. 
 

Step 6

. Now we have to clean the tube sockets. Some where around the tooth brushes at you local store you 

will find very small round brushes used to clean between teeth. There are usually 10 or 20 to a package. Once again 
I use DeOxit in the glass bowl. Dip the brush, insert the brush, spin the brush, repeat 150 times or so and you’re 
done. 
 

these photos are of an SR-150 but they should make the point. This was after second spray of bubbles. You 

can see that as the bubbles run down the chassis it is clean and shiny  
 

 

Содержание SR-160

Страница 1: ...SUPPLEMENTAL TECHNICAL INFORMATION FOR HALLICRAFTERS SR 160 AND SR 500 TRANSCEIVERS The little radios that could STUFF NOT IN THE BOOK By WD GOF August 2010 updated 9 30 2012...

Страница 2: ...ollection of the full production SR series HF transceivers in operation in the shack There are 7 full production rigs in this series and I have restored many of each from the 100watt SR 150 to the 100...

Страница 3: ...ION 10 THE S METER 11 S METER AMP TUBE SELECTION 11 AGC CONSIDERATIONS 11 MISC NOTES 12 TUNING FOR PLATE I DIP 12 RX RF AMP MOD 12 RIT CAL 12 SR 160 500 DRIFT 13 CAL RIT CIRCUIT CONSIDERATIONS 13 RIT...

Страница 4: ...and it is a single conversion receiver The xtal filter in the 150 is 1650 KHz and 5200 KHz in the 160 It is a tri bander covering the complete 80 40 and 20 meter ham bands Power input of 150 watts for...

Страница 5: ...tube and the 100 KHz crystal for the crystal calibrator were extra cost options installed in this set In comparing the schematics for the SR 500 and the SR 160 only a few differences are noted R92 is...

Страница 6: ...input power was used Unfortunately they did nothing to the VFO and as the little tri bander accumulated hours it became drifty again Later in this writing we gonna fix that SR 500 finals Hallicrafters...

Страница 7: ...120 HZ hum A keyed 2 wire cord should be used On the PS 150 the wide pin the neutral wire of the plug will connect to C202 The narrow pin connects to the fuse Use the same format for the PS 500 Capaci...

Страница 8: ...he oscillators on freq individually then all else will fall into place Do not make any adjustments until the rig has been on for at least 30 minutes Do the VFO last to insure it is stable HETERODYNE O...

Страница 9: ...t and output coils first Then tune the receiver antenna coils When aligning the antenna coils tune your signal generator to your VFO setting don t tune the VFO to the generator The procedure in the ma...

Страница 10: ...arrier osc after passing through the lattice filter in the transmit mode Prior to performing T3 alignment 8 16 in the manual insure that the 5200KC oscillator is exactly on frequency After aligning th...

Страница 11: ...l produce a meter reading of S9 pretty broad spec S METER AMP TUBE SELECTION V4B is the Meter amp Unfortunately as stated above the other half of the tube is the second IF amp The meter amp ckt is ext...

Страница 12: ...A difference of just a few cycles can cause you to walk up or down the band When the RIT function is turned on the transmitter is still controlled by the CAL control but the receiver frequency is var...

Страница 13: ...hy it takes longer for the 500 to stabilize after turn on If you operate in an uncontrolled environment such as field day in the fall chances are it ll never stabilize If you stick with the 1N963A the...

Страница 14: ...directions from the mechanical center of rotation then R98 is at fault Now return the CAL control to the mechanical center and readjust the main tuning for 9 000Mhz Turn the RIT control ON Adjust RIT...

Страница 15: ...on for the 0A2 150v regulator When you monitor the voltage at the input to the VFO you may see from 5 to 15 volt shift from TX to RX mode This will pull the VFO off frequency in the tx mode and cause...

Страница 16: ...changes I re ran the test The short term random drift was gone All three rigs were then drifting in the upward direction from 10 to 30 HZ per minute and around 800 Hz to 1100HZ per hr SECOND CORRECTI...

Страница 17: ...ct 0 1 volts of 5200 kHz into pin 7 of V5 Retune the RF gen for max audio If you get watt or better of audio out then the problem is in the second IF amp V4 If not go the STEP 4 STEP 4 Using a tee con...

Страница 18: ...set up the VOX gain and delay The oscillation on this one turned out to be about 18 kHz which is out side the range of my old ears and the response of T5 So the tone did not appear in the speaker Why...

Страница 19: ...3 MHZ AFTER TUNE UP TURN THE POWER OFF AND DO NOT RE ADJUST THE PRESELECTOR OR FINAL TUNE THROUGHOUT THIS PROCESS POWER DOWN AND REMOVE UNIT FROM IT S CASE AND REMOVE THE PA COVER 1 DISCONNECT THE PL...

Страница 20: ...nd 3 16 wide Place a drop of DeOxit on the paper and slide it back and forth between the contacts Manually energize the relay and clean the normally open contacts as well A pair of hemostats simplifie...

Страница 21: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 21 BEFORE CLEANING CLEAN CHASSIS...

Страница 22: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 22...

Страница 23: ...d at center of General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LE...

Страница 24: ...t CW power output with RF level set just to saturation level FREQ MIN SPEC AVG POWER 3 9mhz 190 W min 7 23mhz 220 W min 14 28mhz 200 W min SSB PEP power output mic gain set just at saturation SSB TX A...

Страница 25: ...General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LEVEL S N N MEAS...

Страница 26: ...signal level not more than 5 mv rms shall produce the minimum specified SSB output at specified freq Mic gain set just below flat topping and should occur between 60 and 80 of rotation Flat topping o...

Страница 27: ...Not wanting to risk a rig or run a power supply without a load I built this test fixture It was specifically built to test the PS 150 PS 500 and P 500 AC and DC power supplies However with the properl...

Страница 28: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 28...

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