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TECHNICAL SUPPLEMENT FOR THE SR-160 & SR-500  by WDØGOF August 2010 

13 

SR-160/500 DRIFT 

CAL/RIT CIRCUIT CONSIDERATIONS 

 

The SR-160 and the SR-500 have been plagued with drift problems as they have aged. The 160 had minor 

drift problems from its inception. When the 500 came along an attempt was made to correct part of the problem 
with the inclusion of a zener diode in the RIT/CAL circuitry.  I have found two problem areas contributing to the 
drift problem. The first is ageing of critical parts in the VFO and second is DC instability in the RIT circuitry.   
SR-500 RIT 

 

SR-160 RIT 

 

 

The linier range for the 1N963A is from 0.1 ma to 2 ma. The original design of the zener ckt has the zener 

drawing 2.2 ma. That puts the zener just above the knee of the flattest part of the curve. Under normal 
circumstances this would still function properly. But this does explain why it takes longer for the 500 to stabilize 
after turn on. If you operate in an uncontrolled environment such as field day in the fall, chances are, it’ll never 
stabilize. If you stick with the 1N963A then R97 should be a 75K 1% or 2% resistor. If you go with a different 
zener diode pick a current level between ½ and 2/3 up the flattest part of the curve. The zener c resistor 
network current (0.7ma @ 12vzv) will be used to calculate the value of R97. [150V – V

z

 

/

(Iz + (Vz

/

15.2k)] or for 

12 v zener ~ [ 138v/(I

z

 +0.7ma) ]  

 

 

There is nothing magical about 12v, that's just what they used on the SR-500. On the SR-160 the voltage at 

the top of the resistor network is 19v. There are two things to be concerned about when changing the voltage at the 
top of the network. First, the higher the voltage the wider the tuning range of the CAL and RIT controls. At first 
that sounds like a good thing. However the wider the range the more unstable the vfo and the more difficult it is to 
track the Rx and Tx. Note also any change in the voltage will require re-tracking and alignment of the VFO.  

Содержание SR-160

Страница 1: ...SUPPLEMENTAL TECHNICAL INFORMATION FOR HALLICRAFTERS SR 160 AND SR 500 TRANSCEIVERS The little radios that could STUFF NOT IN THE BOOK By WD GOF August 2010 updated 9 30 2012...

Страница 2: ...ollection of the full production SR series HF transceivers in operation in the shack There are 7 full production rigs in this series and I have restored many of each from the 100watt SR 150 to the 100...

Страница 3: ...ION 10 THE S METER 11 S METER AMP TUBE SELECTION 11 AGC CONSIDERATIONS 11 MISC NOTES 12 TUNING FOR PLATE I DIP 12 RX RF AMP MOD 12 RIT CAL 12 SR 160 500 DRIFT 13 CAL RIT CIRCUIT CONSIDERATIONS 13 RIT...

Страница 4: ...and it is a single conversion receiver The xtal filter in the 150 is 1650 KHz and 5200 KHz in the 160 It is a tri bander covering the complete 80 40 and 20 meter ham bands Power input of 150 watts for...

Страница 5: ...tube and the 100 KHz crystal for the crystal calibrator were extra cost options installed in this set In comparing the schematics for the SR 500 and the SR 160 only a few differences are noted R92 is...

Страница 6: ...input power was used Unfortunately they did nothing to the VFO and as the little tri bander accumulated hours it became drifty again Later in this writing we gonna fix that SR 500 finals Hallicrafters...

Страница 7: ...120 HZ hum A keyed 2 wire cord should be used On the PS 150 the wide pin the neutral wire of the plug will connect to C202 The narrow pin connects to the fuse Use the same format for the PS 500 Capaci...

Страница 8: ...he oscillators on freq individually then all else will fall into place Do not make any adjustments until the rig has been on for at least 30 minutes Do the VFO last to insure it is stable HETERODYNE O...

Страница 9: ...t and output coils first Then tune the receiver antenna coils When aligning the antenna coils tune your signal generator to your VFO setting don t tune the VFO to the generator The procedure in the ma...

Страница 10: ...arrier osc after passing through the lattice filter in the transmit mode Prior to performing T3 alignment 8 16 in the manual insure that the 5200KC oscillator is exactly on frequency After aligning th...

Страница 11: ...l produce a meter reading of S9 pretty broad spec S METER AMP TUBE SELECTION V4B is the Meter amp Unfortunately as stated above the other half of the tube is the second IF amp The meter amp ckt is ext...

Страница 12: ...A difference of just a few cycles can cause you to walk up or down the band When the RIT function is turned on the transmitter is still controlled by the CAL control but the receiver frequency is var...

Страница 13: ...hy it takes longer for the 500 to stabilize after turn on If you operate in an uncontrolled environment such as field day in the fall chances are it ll never stabilize If you stick with the 1N963A the...

Страница 14: ...directions from the mechanical center of rotation then R98 is at fault Now return the CAL control to the mechanical center and readjust the main tuning for 9 000Mhz Turn the RIT control ON Adjust RIT...

Страница 15: ...on for the 0A2 150v regulator When you monitor the voltage at the input to the VFO you may see from 5 to 15 volt shift from TX to RX mode This will pull the VFO off frequency in the tx mode and cause...

Страница 16: ...changes I re ran the test The short term random drift was gone All three rigs were then drifting in the upward direction from 10 to 30 HZ per minute and around 800 Hz to 1100HZ per hr SECOND CORRECTI...

Страница 17: ...ct 0 1 volts of 5200 kHz into pin 7 of V5 Retune the RF gen for max audio If you get watt or better of audio out then the problem is in the second IF amp V4 If not go the STEP 4 STEP 4 Using a tee con...

Страница 18: ...set up the VOX gain and delay The oscillation on this one turned out to be about 18 kHz which is out side the range of my old ears and the response of T5 So the tone did not appear in the speaker Why...

Страница 19: ...3 MHZ AFTER TUNE UP TURN THE POWER OFF AND DO NOT RE ADJUST THE PRESELECTOR OR FINAL TUNE THROUGHOUT THIS PROCESS POWER DOWN AND REMOVE UNIT FROM IT S CASE AND REMOVE THE PA COVER 1 DISCONNECT THE PL...

Страница 20: ...nd 3 16 wide Place a drop of DeOxit on the paper and slide it back and forth between the contacts Manually energize the relay and clean the normally open contacts as well A pair of hemostats simplifie...

Страница 21: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 21 BEFORE CLEANING CLEAN CHASSIS...

Страница 22: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 22...

Страница 23: ...d at center of General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LE...

Страница 24: ...t CW power output with RF level set just to saturation level FREQ MIN SPEC AVG POWER 3 9mhz 190 W min 7 23mhz 220 W min 14 28mhz 200 W min SSB PEP power output mic gain set just at saturation SSB TX A...

Страница 25: ...General Class bands BAND TEST FREQ SIG REQ FOR 500mw 80 40 20 Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LEVEL S N N MEAS...

Страница 26: ...signal level not more than 5 mv rms shall produce the minimum specified SSB output at specified freq Mic gain set just below flat topping and should occur between 60 and 80 of rotation Flat topping o...

Страница 27: ...Not wanting to risk a rig or run a power supply without a load I built this test fixture It was specifically built to test the PS 150 PS 500 and P 500 AC and DC power supplies However with the properl...

Страница 28: ...TECHNICAL SUPPLEMENT FOR THE SR 160 SR 500 by WD GOF August 2010 28...

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