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Malfunctions

DANGER

On the Lifting accessory hazards exist during troubleshooting!

Failure to observe the instructions may result in damage, malfunctions or
total failure of the Positioning clamping pin, as well as impairment of the
safety of the Positioning clamping pin!

–

Only allow qualified personnel to carry out troubleshooting.

–

Take damaged Positioning clamping pin out of service immediately.

8.1

Malfunctions and corrective measures

Malfunction

Cause

Corrective measures

Balls can no longer be
retracted

Contamination in the ball
bores

Clean the positioning
clamping pin

Balls can no longer be
pushed out

Exceeding of the service life
or overloading by user

Replace positioning
clamping pin

Balls missing

Improper handling

Replace positioning
clamping pin

Содержание 23111.0016

Страница 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Positioning clamping pin Keep for future use...

Страница 2: ...changes Year Type Changes Revisions to the document Date Version Changes 23 02 2021 01 First draft Approvals This document requires the following approvals Name Title 2021 by Erwin Halder KG These Or...

Страница 3: ...l danger warnings residual dangers 18 2 5 1 Symbols used on the Lifting accessoryn 18 2 5 2 Dangers due to the fixture or workpiece falling down 18 2 5 3 Dangers from hot surfaces 19 2 5 4 Dangers due...

Страница 4: ...ng transport 38 4 4 Permitted aids for transport 39 4 5 Scope of delivery 39 4 6 Interim storage 39 5 Assembly 40 5 1 Notes on hazards during assembly 40 5 2 Preparatory measures 40 5 3 Choice of loca...

Страница 5: ...Content 5 11 Annex 52 11 1 EC Declaration of Conformity 52...

Страница 6: ...le 31 Figure 5 Fixation by hexagon socket 32 Figure 6 Fixation by knurling and wrench flats 32 Figure 7 Optional accessories EH 23111 33 Figure 8 Material EH 23111 33 Figure 9 Drawing special part 231...

Страница 7: ...ccording to regulations and take the appropriate action when a malfunction occurs In addition to the Original operating instructions general statutory and other binding regulations on accident prevent...

Страница 8: ...mage to property 1 1 2 Embedded warnings Embedded warnings apply to specific actions and are directly integrated into the action Structure SIGNAL WORD Type and source of danger Possible consequences i...

Страница 9: ...No trespassing by unauthorised persons This symbol prohibits unauthorised persons from entering the danger zone Dangers cannot be identified by unauthorised persons Observe Original operating instruct...

Страница 10: ...dequate and complete risk assessment and evaluation and testing of the Positioning clamping pin with regard to the respective specific application or use in question Warranty and liability claims for...

Страница 11: ...and in any manner even in extracts as well as exploitation and or communication of the contents are not permitted without the written consent of Erwin Halder KG except for internal purposes Contravent...

Страница 12: ...nents or fixtures Locking is done by screwing in a bolt so that it can perform its holding function The Positioning clamping pin become a lifting accessory in certain installation positions The standa...

Страница 13: ...he Positioning clamping pin for lifting holding or carrying persons to place objects on the Positioning clamping pin Remove all objects that are on the Positioning clamping pin Proper use also include...

Страница 14: ...ecially designed for the Positioning clamping pin For parts purchased from third parties it cannot be guaranteed that they have been designed and manufactured to meet the requirements on stress and sa...

Страница 15: ...eir technical training knowledge and experience as well as knowledge of the relevant regulations qualified personnel are able to carry out the work assigned to them and to independently recognise and...

Страница 16: ...rements for the personnel are not aware of the dangers in the work area Keep unauthorised persons away from the work area If in doubt speak to such persons and instruct them to leave the work area Int...

Страница 17: ...enew them as necessary Operation and work on the Positioning clamping pin may only be carried out by qualified or instructed personnel see 2 2 Staff requirements In case of malfunctions stop using the...

Страница 18: ...new this information as necessary 2 5 2 Dangers due to the fixture or workpiece falling down WARNING Risk of injury due to the fixture or workpiece falling down due to the opening of the Positioning c...

Страница 19: ...red against falling before opening the Positioning clamping pin Never use the Positioning clamping pin as a protective device or safety function Never use the Positioning clamping pin as a traction el...

Страница 20: ...l protective equipment necessary for the work in question protective clothing protective gloves safety helmet and safety shoes Make sure that you and other persons are not under suspended loads Place...

Страница 21: ...hing and cutting hazards for hands movements of mechanical parts A failure to observe this can result in serious injuries While operating the Lifting accessory do not carry out any manual work on the...

Страница 22: ...ers when the Lifting accessory are used by multiple persons A failure to observe this will result in death or serious injury Note that the Positioning clamping pin may only be used by one person Keep...

Страница 23: ...g injuries due to damaged Positioning clamping pin A failure to observe this can result in death or serious injury Before each use check the Positioning clamping pin for visible defects e g deformatio...

Страница 24: ...ir Seek medical attention if signs symptoms persist Keep affected persons warm and calm If unconscious apply stable lateral position and seek medical advice Keep the airways clear Initiate artificial...

Страница 25: ...non slip safety shoes to protect against heavy falling parts or slipping on smooth surfaces Protective gloves Wear protective gloves to protect your hands from friction abrasions piercing or deeper i...

Страница 26: ...the access routes for rescue vehicles clear Measures to be taken in the event of accidents Trigger an emergency stop on the machine system in which the Positioning clamping pin are used Take the Posi...

Страница 27: ...qualified and instructed personnel to work on the Positioning clamping pin The operator must ensure that all employees who interact with the Positioning clamping pin have read and understood the Origi...

Страница 28: ...s in this document are for providing a basic understanding and may differ from the actual design 3 1 1 Overview of functional elements Figure 1 Overview of functional elements 1 Sleeve 5 Ball 4 pcs 2...

Страница 29: ...3 Description of the Positioning clamping pin 3 1 Overview 29 3 1 2 Type plate overview inscription Figure 2 Type plate overview inscription 1 Type plate inscription Positioning clamping pin 1...

Страница 30: ...e positioning clamping pin until it comes to a stop This preloads the spring and presses it against the bolt The balls are pushed out due to the slope of the bolt The balls cannot fall out of the slee...

Страница 31: ...3 Description of the Positioning clamping pin 3 2 Functional description 31 Figure 3 Installation examples Fixation by handle Figure 4 Fixation by handle...

Страница 32: ...n of the Positioning clamping pin 3 2 Functional description 32 Fixation by hexagon socket Figure 5 Fixation by hexagon socket Fixation by knurling and wrench flats Figure 6 Fixation by knurling and w...

Страница 33: ...ories EH 23111 Figure 7 Optional accessories EH 23111 1 Floating bushing 3 Screw on locating bushing 2 Centric bushing 4 Press in locating bushing 3 2 2 Material EH 23111 Figure 8 Material EH 23111 1...

Страница 34: ...parts 23111s033 23111s035 corresponds to the function of the article group EH23111 3 2 3 1 Special part 23111s033 Figure 9 Drawing special part 23111s033 3 2 3 2 Special part 23111s035 Figure 10 Draw...

Страница 35: ...55 23111 0025 25 30 29 0 45 M4 18 6 10 9 25 43 10 8 275 23111 0027 30 25 34 6 55 M4 18 6 10 9 20 53 10 10 375 23111 0030 30 30 34 6 55 M4 18 6 10 9 25 53 10 10 400 23111 0032 Stainless steel 16 25 18...

Страница 36: ...0000 23111 0120 10000 23111 0122 10000 23111 0125 10000 23111 0127 10000 23111 0130 10000 23111 0132 10000 Special parts 23111s033 20000 23111s035 20000 3 3 2 Ambient conditions Permissible ambient te...

Страница 37: ...or to the choice of packaging is the transportation route Unless otherwise contractually agreed the packaging shall comply with the HPE packaging guidelines laid down by the Bundesverband Holzmittel P...

Страница 38: ...hen transporting the Positioning clamping pin package units or pallets Hanging loads can fall down causing a danger to life A danger of tipping over exists during unsecured transport Protruding edges...

Страница 39: ...g pin If this is not possible take appropriate precautions to prevent damage to the packing units or pallets of the Positioning clamping pin Adjust the length of the carrying means so that the packagi...

Страница 40: ...nt hand held lamps is available for the work The assembly area is cleaned and dust free The necessary tools are available for the assembly 5 3 Choice of location of use 5 3 1 Necessary operating and m...

Страница 41: ...work in question such as protective clothing and safety shoes WARNING Risk of injury due to lack of space A risk of serious injuries such as scratches piercing or broken bones exists from work equipme...

Страница 42: ...g pin the equipment of the Positioning clamping pin the way the Positioning clamping pin works the immediate vicinity of the Positioning clamping pin the measures for emergencies Perform the following...

Страница 43: ...uthorised persons are in the work area of the Positioning clamping pin Make sure that no persons or limbs of persons are under suspended loads during operation Perform the following control activities...

Страница 44: ...7 Operation 7 2 Example application 44 Figure 13 Example application...

Страница 45: ...low qualified personnel to carry out troubleshooting Take damaged Positioning clamping pin out of service immediately 8 1 Malfunctions and corrective measures Malfunction Cause Corrective measures Bal...

Страница 46: ...a squatting position not in a bent position Carry out work on components mounted high up in an upright straight posture Immediately replace all Positioning clamping pin that are not in perfect workin...

Страница 47: ...Cleaning 9 2 3 1 Complete Positioning clamping pin Functional test 9 2 3 2 Complete Positioning clamping pin Visual inspection warning and information signs 9 2 3 3 Annually Complete Positioning clam...

Страница 48: ...spring force Check all other components for functionality Report any damage immediately to your supervisor 9 2 3 3 Visual inspection of warning and information signs Check all warning and information...

Страница 49: ...ence in dismantling the Lifting accessory Do not stand under suspended loads during disassembly work Please note that in case of an overhead application or horizontal application the fixture or the wo...

Страница 50: ...tioning clamping pin During use or at work always wear the protective equipment required for the work in question e g protective clothing safety goggles safety shoes and safety helmet WARNING Danger o...

Страница 51: ...d authorised personnel to carry out disposal work Collect and separate liquids Cleansers and auxiliary materials used to clean the Positioning clamping pin must be disposed of in accordance with local...

Страница 52: ...52 11 Annex 11 1 EC Declaration of Conformity On the following pages you will find the EC Declaration of Conformity for these Positioning clamping pin and the attached documents...

Страница 53: ...ct Positioning clamping pin Article group EH 23111 Item no special parts 23111s033 23111s035 Function The positioning clamping pins are exclusively intended for quick clamping fixing adjusting replaci...

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