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MANDO Adapt T611.

General

1 General

1.1 Information about this manual

This manual enables safe and efficient handling of the

clamping device.
The manual is a component of the clamping device and

must be kept in the immediate vicinity of the clamping

device where it is accessible for personnel at all times.

Personnel must have carefully read and understood this

manual prior to starting all tasks. The basic prerequisite

for safe work is compliance with all the safety instructions

and handling instructions in this manual.
Illustrations in this manual are provided for a basic under-

standing and may deviate from the actual model of the

clamping device.
It is assumed that the reader is familiar with standard pro-

cedures, such as cleaning the mounting surfaces.

1.2 Explanation of symbols

Safety instructions

Safety instructions are indicated by symbols in this oper-

ating manual. The safety instructions are introduced by

signal words that express the scope of the hazard.
The safety instructions must be strictly adhered to, you

must act prudently to prevent accidents, personal injury,

and material damage.

DANGER

… indicates an imminent dangerous situation

than can result in death or serious injury if it is

not avoided.

WARNING

… indicates a possible dangerous situation that

can result in death or serious injury if it is not

avoided.

Order H49 [0]7144. 907-333

Содержание MANDO Adapt T611

Страница 1: ...Installation manual Adaption clamping device MANDO Adapt T611...

Страница 2: ...3 2 7 Clamping force 14 2 8 Screws 15 2 9 Functionality 15 2 10 Environmental protection 16 3 Technical data 17 3 1 General information 17 3 2 Operating conditions 17 3 3 Power specifications 18 3 4 D...

Страница 3: ...storage disposal 34 7 1 Safety 34 7 2 Disassembling MANDO Adapt T611 35 7 3 Subsequent storage of the clamping device 36 7 4 Disposal 36 8 Maintenance 37 8 1 General 37 8 2 Cleaning 38 8 3 Preservatio...

Страница 4: ...standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Explanation of sym...

Страница 5: ...f tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to Failure to follow the instructions in the manual Non intended use Deployment of untrained...

Страница 6: ...tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to t...

Страница 7: ...m age malfunction or total failure they can also impair safety Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses...

Страница 8: ...tion guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device WARNING Risk of injury Defective seals or incorrect hydraulic...

Страница 9: ...st has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic specia...

Страница 10: ...zed personnel Intended use also includes compliance with all the in structions in this manual The adaption clamping device is to be used for the case of application contractually agreed between the pr...

Страница 11: ...4 Personal protective equipment Wearing of personal protective equipment is required to minimize health hazards when working with the device Always wear the protective equipment necessary for the resp...

Страница 12: ...tective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 2 5 Special dangers In the following section residual risks are cite...

Страница 13: ...otective work clothing in the danger zone 2 6 Further warnings WARNING Risk of injury Never start rotating the clamping device without a clamped work piece For operation any available clamping positio...

Страница 14: ...raulic and or pneumatic connections are available and undamaged 2 7 Clamping force The achieved clamping force can vary due to the mainten ance condition of the clamping device state of lubrication an...

Страница 15: ...y drawing of the product or it is engraved on the device itself in the direct vicinity of the screw or stud screw All screws or stud screws that are not marked with a tightening torque specification a...

Страница 16: ...to the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants...

Страница 17: ...Risk of injury Using false technical data can lead to serious personal injury and property damage The technical data label on the product as sembly drawing must be observed and may not be modified by...

Страница 18: ...s and adapters in machines with the same power specifications Information on maximum clamping force and draw tube force is provided on the clamping device and the ad apter 3 4 Dimensional sheet Dimens...

Страница 19: ...re and function english 4 Structure and function 4 1 Overview and brief description Illustration only exemplary Fig 2 1 Mounting screws 3 pieces 2 Draw bolt 3 Coupling 4 Locking pin Order Hotline 49 0...

Страница 20: ...amping bushings used are character ized by parallel work piece clamping high accuracy with uniformly minimal deformation of the work piece as well as fast set up When clamping due to the effects of th...

Страница 21: ...a significant factor 4 2 1 Segmented clamping bushing Fig 3 The segmented clamping bushing is offered with a clamping diameter manufactured according to the cus tomers needs 4 2 2 Grease Fig 4 The un...

Страница 22: ...vibration 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Pro...

Страница 23: ...y the packaging re move it just before installation The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes H...

Страница 24: ...light Avoid mechanical vibration Storage temperature 15 to 35 C Relative humidity max 60 For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular...

Страница 25: ...e and can be as much as 20 kg Depending on the weight to safely lift the adaption clamping device out of the package and position it in the machine it must be hooked into a crane WARNING Danger of inj...

Страница 26: ...ig 7 2 Loosen the three clamping screws 2 at the circumfer ence of the clamping device by using an allen wrench 1 Fig 8 3 Remove the base end stop 1 Fig 9 4 Loosen the three countersunk screws 3 at th...

Страница 27: ...screw until the locking pin no longer protrudes 6 2 Assembling of the clamping device WARNING Danger of injury due to unintentional start up of the tool spindle Unexpected start up of the tool spindl...

Страница 28: ...reduced and thus the work piece is not properly tightened and can be thrown out Clean the product regularly see chapter Maintenance and service Risk of injury If the clamping pressure is too low clamp...

Страница 29: ...wrench AF6 and AF10 1 Put the machine in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the draw tube of...

Страница 30: ...s from the in terior of the machine Only run the machine tool in set up mode or jog mode Never switch on the machine tool without a work piece being clamped in the machine or never allow a tool spindl...

Страница 31: ...tion set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly 6 3 Work piece WARNING Risk of injury due to thrown out parts During clamping of...

Страница 32: ...e manufacturer Ensure the following points prior to each installation and startup of the adaption clamping device The adaption clamping device must be undamaged All cylindrical screws of the adaption...

Страница 33: ...hile controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts Only run the machine in set up mode or jog mode 6 6 Activitie...

Страница 34: ...up mode Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner 7 1 Safety Safeguarding against restart DANG...

Страница 35: ...Secure components prior to overhead assembly disassembly For assembly disassembly on a vertically hanging spindle always use a suitable mount ing aid Special tools required Allen wrench AF6 Jaw wrench...

Страница 36: ...and treated with corrosion protection for subsequent storage see section Cleaning NOTE The storage conditions are specified in the section Transport packaging and storage 7 4 Disposal If a return or...

Страница 37: ...centricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION Danger of injury due to improper hand ling of cleaners Improper handling of cleaners can cause heal...

Страница 38: ...Material damage if cleaned with com pressed air Cleaning the adaption clamping device with com pressed air can force metal chips into thread and grooves This can damage or even destroy the adaption c...

Страница 39: ...ndrical screws finger tight suffices This facilitates re com missioning and protect the cylindrical screws 5 Lightly grease all interior and outer surfaces of the adaption clamping device Remove exces...

Страница 40: ...al and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufactur...

Страница 41: ...nt tot 0 12 90 utilization of the apparent limit of elasticity Diameter mm mm Torque for screw quality 10 9 Nm M 4 7 3 4 M 5 8 4 7 M 6 10 5 12 M 8 13 6 25 M 10 17 8 50 M 12 19 10 100 M 16 24 14 220 M...

Страница 42: ...direct danger for personnel and or property immediately execute the emergency stop function 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the mac...

Страница 43: ...ydraulic specialist Defective clamping cylinder or blocked drawtube Contact the machine manufacturer Machine manufacturer Dimensional deviation on the work piece Contaminated coupling area Clean the c...

Страница 44: ...sembling disassembling overhead can cause severe head injuries Secure components prior to overhead assembly disassembly For assembly disassembly on a vertically hanging spindle always use a suitable m...

Страница 45: ...executed from the rear through the clamp ing device that is still mounted on the MANDO Adapt 5 Remove the MANDO Adapt from the clamping device 9 4 Start up after corrected fault After correcting the f...

Страница 46: ...service around the clock 49 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes...

Страница 47: ...de Thomas Hummel Sales Representative HAINBUCH GMBH Pfarrer Hopp Stra e 1 DE 93142 Pirkensee Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E Mail thomas hummel hainbuch de J rg Fedtke Sales Representa...

Страница 48: ...tn gmbh de J rg Schlag Sales Representative HAINBUCH GMBH Martin Drucker Stra e 21 DE 04157 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 24689012 E Mail joerg schlag hainbuch de Thomas Klumpp Technica...

Страница 49: ...77 E mail info hainbuch fr Internet www hainbuch com France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact...

Страница 50: ...ersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tns t...

Страница 51: ...ch com Canada Representative for Ontario Qu bec J Winkel Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com I...

Страница 52: ...36479578 E mail sales mtm co il Internet www mtm co il Japan NK Works Co LTD 2 17 17 Iwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www...

Страница 53: ...d Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au 10 2 6 Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone 27 119...

Страница 54: ...pment Hard hat 12 Protective gloves 12 Protective goggles 12 Protective work clothing 11 Safety footwear 11 Personnel requirements 9 Power specifications 18 Preparation Machine for assembling the MAND...

Страница 55: ...MANDO Adapt T611 Index english Order Hotline 49 0 7144 907 333 55...

Страница 56: ...67 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 verkauf hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 SPANNENDE TECHNIK 08 2013 Part n...

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