background image

 

 

 

 

20 

  

5.52.127.01.01.02

 

 

 

 

   

CAUTION!

 

When the dimension of hook opening width is deformed more than 10% or when the dimension of the hook 
bottom thickness is fallen short of by 5% due to wear, the hook must be replaced. 

 

 

 

   

DANGER!

 

In case of corrosion and/or wear of the surface coating, the hooks must be exchanged by original 
hooks or the coating must be renewed.

 

 

12.4 

Checking - pawl 

 A 

V

min  

 

kg mm 

mm 

 

500 20 

18,5 

 

1000-5000 24,6  23 

 

10000-25000 35  33,25 

 

 

 

 

 

 

12.5 

Checking – Brake System 

Ratchet wheel (A) with brake linings 

 D 

V

min 

tn tv

min 

tn1 tv1

max 

     

           

kg  mm mm mm mm mm mm 

500 62  59  13 12,2 3  3,8 

1000 69  66

 

17 16,2

 

5 5,8

 

1500-5000 82 

79 

16,5  15,7  4,5 

5,3 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ratchet wheel (A) and brake linings (B) 

 D 

V

min 

tn tv

min 

                                               A                       2x B 

                                                                

                   

 

kg  mm mm mm mm 

10000 – 25000 

131 

129 

2,5 

 

 

 

 

 

 

13 Service 

 

 

13.1 Load 

chain 

Wear at the links is mainly due to insufficient maintenance of the chain. 
To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on 
usage. 

ƒ

  Lubricate the chain with oil that creeps. 

ƒ

  Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear. It is 

not sufficient to lubricate the chain from the outside, as this will not ensure the formation of a lubricating 
film within the links. The adjacent link points must always be lubricated to prevent excessive wear.  

ƒ

  If the same lifting operations are carried out constantly, the switching area from a lifting to a lowering 

movement must be given special attention. 

ƒ

  Thoroughly effected lubrication of the chain will prolong the life of the chain by approx. 20 times, 

compared to dry run with unlubricated chain. 

ƒ

  Wash dirty chain with petroleum or a similar cleaner, under no circumstances heat the chain. 

Содержание 28/12-EX

Страница 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive...

Страница 2: ...4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transp...

Страница 3: ...the operation of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulati...

Страница 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Страница 5: ...erson The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices and load suspension devices must not be use...

Страница 6: ...gulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom o...

Страница 7: ...before commencing work and ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of i...

Страница 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Страница 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Страница 10: ...10 5 52 127 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Страница 11: ...installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking positi...

Страница 12: ...Hoists with overload protection protects the hoist by a slipping clutch from damage by overload When the slipping clutch operates lifting of the load is stopped Lifting is only possible again after t...

Страница 13: ...moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly These must take the weight of the devices securely 6 2 Adjusting the gauge The trolley can be...

Страница 14: ...After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be mov...

Страница 15: ...g screw the load cha ain container est without lo on e familiar with st be authoriz rating instruc Size SW27 SW36 SW46 SW55 SW60 SW75 SW22 SW24 diff tallation d as a com hain containe with screws thly...

Страница 16: ...gulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven t...

Страница 17: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Страница 18: ...pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out CAUTION When the...

Страница 19: ...size 5x15 6 3x19 1 8x24 9x27 13x36 L11 170 6 216 6 272 1 300 8 408 3 L1 15 7 20 1 25 3 28 1 37 9 dm 4 5 5 7 7 2 8 2 11 7 WARNING When the dimensions listed in the table are reached due to wear or def...

Страница 20: ...3 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage...

Страница 21: ...arings are w re necessary lubricant of he nominal lo d Refill lubric drive each oil f or s Use t foster wear wear should in and or liabilit s and pulleys worn of chan y The teeth f class EP2 oad etc p...

Страница 22: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Страница 23: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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