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16 

  

5.52.127.01.01.02

 

Lifting and Lowering by pulling the endless hand 
chain. 

 

Lifting - pull the chain fall at the right side –  
the hand chain wheel turns clockwise 

 

Lowering - pull the chain fall at the lift side –  
the hand chain wheel turns anti-clockwise 

 

Illustration8  

  

NOTICE!

 

For double lifting mechanism 
Operate both lifting mechanism, synchronous resp.evenly. 

 

Monorail push travel trolleys are moved by pushing the load. 
Monorail hand geared trolleys are moved by pulling the hand chain. 

 

 

 

   

WARNING!

 

The hoist must always hang centrally under the beam or under its suspension point. 

 

 

 

   

CAUTION!

 

Run in of chain into the chain container for hoist with double lifting mechanism 
For a correct run in of chain into both chain containers, the lowering operation must be carried out, without 
load, at certain intervals, until both chain container are empty. 

 

For motorized devices with operating limit switches "lowering" 
Lower until the operating limit switch is released. 

 

Non-observance can lead to device damages! 

 

8 Commissioning 

 

8.1 General 

Should the unit be used in Germany:  
Please observe the validated, national accident prevention regulations. 
For other countries:  
Inspections as above. Please observe the national rules and regulations and the instructions in this manual! 

 

 

 

NOTICE!

 

Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified 
person” before putting into operation for the first time. 
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley 
movement, must be tested by a “licensed qualified person” before putting in operation. 
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed to tests the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

 

 

 

Содержание 28/12-EX

Страница 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive...

Страница 2: ...4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transp...

Страница 3: ...the operation of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulati...

Страница 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Страница 5: ...erson The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices and load suspension devices must not be use...

Страница 6: ...gulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom o...

Страница 7: ...before commencing work and ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of i...

Страница 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Страница 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Страница 10: ...10 5 52 127 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Страница 11: ...installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking positi...

Страница 12: ...Hoists with overload protection protects the hoist by a slipping clutch from damage by overload When the slipping clutch operates lifting of the load is stopped Lifting is only possible again after t...

Страница 13: ...moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly These must take the weight of the devices securely 6 2 Adjusting the gauge The trolley can be...

Страница 14: ...After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be mov...

Страница 15: ...g screw the load cha ain container est without lo on e familiar with st be authoriz rating instruc Size SW27 SW36 SW46 SW55 SW60 SW75 SW22 SW24 diff tallation d as a com hain containe with screws thly...

Страница 16: ...gulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven t...

Страница 17: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Страница 18: ...pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out CAUTION When the...

Страница 19: ...size 5x15 6 3x19 1 8x24 9x27 13x36 L11 170 6 216 6 272 1 300 8 408 3 L1 15 7 20 1 25 3 28 1 37 9 dm 4 5 5 7 7 2 8 2 11 7 WARNING When the dimensions listed in the table are reached due to wear or def...

Страница 20: ...3 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage...

Страница 21: ...arings are w re necessary lubricant of he nominal lo d Refill lubric drive each oil f or s Use t foster wear wear should in and or liabilit s and pulleys worn of chan y The teeth f class EP2 oad etc p...

Страница 22: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Страница 23: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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